Engine Idle-Stop Starter Engagement via Controlled Brake Torque

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Solution Overview

Problem

Current engine idle-stop systems require a complete engine shutdown before restart, leading to increased change of mind restart time and degraded restart quality when a driver decides to immediately restart the engine during shutdown.

Innovation Solution

A method that adjusts brake torque applied to a deactivated engine to slow it to a predetermined threshold speed without stopping, allowing the starter to engage and restart the engine immediately, using combinations of reverse torque, transmission drag torque, and gas torque to expedite engine slow-down and restart.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the engine is required to stop completely before restart, then the starter can be reliably engaged, but the change of mind restart time is substantially increased

Engineering Contradiction:
Improvestarter engagement reliabilityVSAvoidchange of mind restart time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system changes the parameter of engine speed threshold for starter engagement from zero (complete stop) to a non-zero threshold (e.g., 50 rpm or 100 rpm). This allows the starter to engage while the engine is still rotating slowly, reducing the time required for restart while maintaining reliable starter engagement through controlled deceleration to the threshold speed.

Inventive Principle:
Principle #35Parameter changes

2Loss of time

If the engine is slowed down rapidly to enable quick restart, then restart time is reduced, but excessive brake torque may cause harmful effects

Engineering Contradiction:
Improverestart timeVSAvoidexcessive brake torque effects
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The system dynamically adjusts brake torque based on real-time engine speed and the difference between current speed and the starter engagement threshold. The brake torque is modulated to achieve smooth, controlled deceleration rather than abrupt stopping, preventing excessive torque shocks while still achieving rapid enough slowdown to enable quick restart.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system continuously monitors engine speed and uses feedback to regulate brake torque application. By comparing current engine speed with the threshold speed and adjusting brake torque accordingly, the system ensures controlled deceleration that avoids excessive harmful effects while achieving timely restart.

Inventive Principle:
Principle #23Feedback

3Speed

If brake torque is applied to slow the engine, then the engine can be brought to threshold speed for starter engagement, but the brake system must handle additional torque load

Engineering Contradiction:
Improveengine speed controlVSAvoidbrake system torque load
Core Design Contradiction:
SpeedVSForce

Solution Approach 1:

The system applies brake torque partially and selectively only when needed to bridge the gap between current engine speed and the starter engagement threshold. Rather than applying maximum brake torque continuously, the system uses controlled partial braking action sufficient to achieve the threshold speed, reducing unnecessary torque load on the brake system while still enabling rapid restart capability.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9212644B2Methods and systems for assisted direct start control
Publication Date: 2015.12.15 FORD GLOBAL TECH LLC
  • US9212644B2 patent drawing
  • US9212644B2 patent drawing
  • US9212644B2 patent drawing

AI summary

Method and systems are provided for controlling a vehicle system including an engine that is selectively deactivated during engine idle-stop conditions. One example method comprises, adjusting a brake torque applied to a deactivated rotating engine after an engine restart request, the brake torque applied to slow the engine to at least a predetermined threshold speed without stopping the engine, and engaging a starter to the still rotating engine to increase the engine speed and restart the engine.