Engine Ignition Timing Correction for Torque Stability

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing temperature raising processes for internal combustion engines cause torque fluctuations, leading to deteriorated drivability and fuel economy, as they involve controlling cylinders to rich and lean air-fuel ratios, which result in increased rotational speed fluctuations and torque imbalances.

Innovation Solution

A control apparatus with an electronic control unit that calculates theoretical ignition timings, adjusts air-fuel ratios, and corrects ignition timings in rich and lean cylinders to manage torque fluctuations, ensuring the torque generated in each cylinder remains within optimal ranges during temperature raising processes, particularly in low-load operating states to minimize fuel consumption impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If ignition timing is corrected to be retarded in rich cylinders to restrain torque increase, then drivability is improved, but fuel economy deteriorates

Engineering Contradiction:
ImprovedrivabilityVSAvoidfuel economy
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the ignition timing correction variable rather than fixed. The control unit dynamically adjusts the ignition timing correction amount based on real-time detection of torque fluctuations and engine operating conditions. This allows the system to optimize between drivability and fuel economy by adapting the correction magnitude to current engine state, rather than using a static retarding correction that would permanently sacrifice fuel efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback by continuously monitoring torque fluctuations during temperature raising processes and using this information to adjust ignition timing corrections. The control unit detects actual torque deviations and modifies ignition timing accordingly, creating a closed-loop control system that balances the conflicting objectives of smooth operation and fuel efficiency based on real-time performance data.

Inventive Principle:
Principle #23Feedback

2Reliability

If air-fuel ratio is controlled to rich and lean cylinders to raise catalyst temperature, then emission properties are improved, but torque fluctuations increase

Engineering Contradiction:
Improveemission propertiesVSAvoidtorque stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by modifying ignition timing as a control variable to compensate for torque fluctuations caused by air-fuel ratio changes. When cylinders are controlled to rich or lean mixtures for catalyst temperature raising, the control unit simultaneously adjusts ignition timing parameters to counteract the resulting torque variations, thereby maintaining overall torque stability while preserving the emission benefits of the air-fuel ratio manipulation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses ignition timing correction as an intermediary mechanism to mediate between the conflicting effects of air-fuel ratio control. The ignition timing adjustment acts as a compensating factor that translates the harmful torque fluctuations into manageable corrections, allowing the system to achieve both emission improvement and torque stability through coordinated control of multiple parameters.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If rotational speed is restrained from increasing during rich air-fuel ratio control, then drivability is improved, but temperature raising effectiveness decreases

Engineering Contradiction:
ImprovedrivabilityVSAvoidcatalyst temperature
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent applies dynamics by making the ignition timing correction adaptive to engine operating conditions. The control unit dynamically adjusts the degree of ignition timing retardation based on detected torque fluctuations and engine state, allowing the system to optimize between rotational speed control for drivability and temperature raising effectiveness for emission control, rather than using a fixed correction that would permanently sacrifice one objective.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10294881B2Control apparatus for internal combustion engine
Publication Date: 2019.05.21 TOYOTA JIDOSHA KK
  • US10294881B2 patent drawing
  • US10294881B2 patent drawing
  • US10294881B2 patent drawing

AI summary

In a control apparatus for an internal combustion engine, The ignition timing in a rich-cylinder is corrected toward a retardation side from a theoretical-MBT such that the torque generated in the rich-cylinder exceeds a torque generated in the rich-cylinder at the theoretical-MBT, and the ignition timing in a lean-cylinder is corrected toward an advancement side from the theoretical-MBT such that the torque generated in the lean-cylinder exceeds a torque generated in the lean-cylinder at the theoretical-MBT, when a temperature raising process is being executed, and the ignition timing in the rich-cylinder is corrected further toward the retardation side such that the torque generated in the rich-cylinder becomes equal to or smaller than a maximum theoretical generated torque and equal to or larger than the torque generated in the lean-cylinder at the theoretical-MBT, when the temperature raising process is being executed and the engine is in a low-load operating state.