Internal Combustion Engine Intake Air Temperature Control

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Solution Overview

Problem

Existing internal combustion engines face challenges in expanding the operating region for lean mode to high load conditions while maintaining combustion stability, particularly due to fluctuations in EGR gas amounts and intake air temperature adjustments.

Innovation Solution

An internal combustion engine with an EGR apparatus and intake air temperature adjustment system that switches between stoichiometric EGR mode and lean mode, using a control apparatus to adjust intake air temperature and engine water temperature to optimize combustion conditions, ensuring stable combustion and improved intake efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a large amount of EGR gas is introduced during stoichiometric EGR mode to improve fuel consumption, then fuel efficiency is improved, but combustion stability deteriorates due to fluctuations in EGR amount between cycles

Engineering Contradiction:
Improvefuel consumptionVSAvoidcombustion stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent changes the temperature parameter of intake air to stabilize combustion. By controlling intake air temperature to be higher (e.g., 30-50°C) during stoichiometric EGR mode, the combustion stability is improved while allowing large EGR amounts for fuel efficiency. The control system adjusts intake air temperature based on operation mode detection.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If intake air temperature is lowered to improve intake efficiency and expand lean mode operating region, then intake efficiency is improved, but combustion stability deteriorates due to temperature fluctuations

Engineering Contradiction:
Improveintake efficiencyVSAvoidcombustion stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by setting different temperature ranges for different operation modes. For lean mode, lower temperatures (e.g., 20-40°C) improve intake efficiency and expand operating region. For stoichiometric EGR mode, higher temperatures (e.g., 30-50°C) stabilize combustion. The control system dynamically adjusts temperature based on detected operation mode.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the operating region for lean mode is expanded to high load conditions, then fuel consumption performance is improved, but combustion stability deteriorates due to destabilization of combustion

Engineering Contradiction:
Improvefuel consumption performanceVSAvoidcombustion stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent uses parameter changes (temperature control) to enable lean mode operation at high load conditions. By controlling intake air temperature within appropriate ranges (20-40°C), the system expands the lean mode operating region to high load areas while maintaining combustion stability through temperature management.

Inventive Principle:
Principle #35Parameter changes

4Power

If intake air temperature is adjusted according to load state, then combustion performance is improved, but the ability to maintain stable combustion during mode switching deteriorates

Engineering Contradiction:
Improvecombustion performanceVSAvoidcombustion stability during mode switching
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies parameter changes by establishing distinct temperature ranges for different operation modes: higher temperatures (30-50°C) for stoichiometric EGR mode to stabilize combustion, and lower temperatures (20-40°C) for lean mode to improve intake efficiency. The control system detects operation mode and adjusts temperature parameters accordingly, ensuring stable combustion during mode transitions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for expanded operation in lean mode at high load conditions while maintaining combustion stability and reducing the occurrence of knocking and unburned hydrocarbon emissions, by appropriately adjusting intake air and engine water temperatures.

Implementation Method 1

an internal combustion engine equipped with a supercharger and a water-type intercooler

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

an EGR apparatus that recirculates a part of exhaust gas to an intake passage

Methodology Applied
Scientific EffectGas recirculation: Convection

Implementation Method 3

a control apparatus that operates the intake air temperature adjustment apparatus so that a temperature of intake air that enters a combustion chamber enters a first temperature region

Methodology Applied
Scientific EffectThermal control: Heat Exchanger

Data Source

PatentUS10036307B2Internal combustion engine
Publication Date: 2018.07.31 TOYOTA JIDOSHA KK
  • US10036307B2 patent drawing
  • US10036307B2 patent drawing
  • US10036307B2 patent drawing

AI summary

An internal combustion engine includes an intake air temperature adjustment apparatus that adjusts the temperature of intake air, and a control apparatus that operates at least the intake air temperature adjustment apparatus. When the internal combustion engine operates in a stoichiometric EGR mode, the control apparatus operates the intake air temperature adjustment apparatus so that the temperature of intake air entering a combustion chamber enters a first temperature region. When the internal combustion engine operates in a lean mode, the control apparatus operates the intake air temperature adjustment apparatus so that the temperature of intake air entering a combustion chamber enters a second temperature region that is a lower temperature region than the first temperature region.