Distribution Module for Engine Intake Mixture Adaptability

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Solution Overview

Problem

Existing distribution modules for combustion engines are not adaptable to distribute various types of gas mixtures, particularly combinations of cooled and uncooled intake air and recirculation gas, limiting their versatility in different engine operating conditions.

Innovation Solution

A distribution module with multiple inlets for cooled and uncooled intake air and recirculation gas, a mixing chamber, and separate distribution organs with adjustable orifices and channels to ensure uniform and effective mixing and distribution of the intake mixture to multiple cylinders, allowing for flexible operation in different engine modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single inlet design is used for gas mixture distribution, then the device structure is simple, but the adaptability to different gas mixtures is poor

Engineering Contradiction:
Improveadaptability to different gas mixturesVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The distribution module is designed with multiple inlets (first inlet for cooled intake air, second inlet for uncooled intake air, third inlet for recirculation gas) that can handle different gas types. The mixing chamber and distribution organs work together to uniformly distribute various gas mixtures to multiple cylinders, making the device universally applicable to different engine operating conditions and gas composition requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Manufacturing precision

If separate distribution organs are used for different gases, then the distribution uniformity is improved, but the device complexity increases

Engineering Contradiction:
Improvedistribution uniformityVSAvoidnumber of distribution organs
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The distribution system is segmented into separate distribution organs: a first distribution organ for cooled intake air, a second distribution organ for uncooled intake air, and a third distribution organ for recirculation gas. Each distribution organ has its own inlet and distribution path leading to the mixing chamber, ensuring that each gas type is distributed uniformly and independently before mixing, thereby achieving precise control over the final gas mixture composition.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and uniform distribution of various gas mixtures to combustion engine cylinders, improving engine performance and adaptability across different operating conditions by ensuring effective mixing and metering of intake air and recirculation gas.

Implementation Method 1

a mixing chamber into which lead the first, second and third inlets and in which the intake mixture is made

Methodology Applied
Scientific EffectMixing:

Implementation Method 2

the second inlet being connected to a first distribution organ arranged to distribute the uncooled intake air in the mixing chamber, the third inlet being connected to a second distribution organ arranged to distribute the recirculation gas in the mixing chamber, the at least one of the first and second distribution organs having a tubular form

Methodology Applied
Scientific EffectFluid flow distribution:

Data Source

PatentUS9920721B2Distribution module for distributing an inlet mixture
Publication Date: 2018.03.20 VALEO SYSTEMES DE CONTROLE MOTEUR SAS
  • US9920721B2 patent drawing
  • US9920721B2 patent drawing
  • US9920721B2 patent drawing

AI summary

The invention relates to a distribution module (11) for distributing an inlet mixture to at least two cylinders of a heat engine, this inlet mixture selectively comprising:—cooled inlet air, or—non-cooled inlet air, or—recirculation gas, or—a combination of at least two of the above elements, the module (11) comprising:—a first inlet (21) for conveying cooled inlet air into the module (11),—a second inlet (22) for conveying non-cooled inlet air into the module (11),—a third inlet (23) for conveying recirculation gas into the module (11), the module being arranged to distribute the inlet mixture substantially equally between said at least two cylinders.