Internal Combustion Engine Intermediate Passage Step for Oil Backflow
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Solution Overview
Problem
Existing internal combustion engine designs face challenges in effectively managing blow-by gas and oil separation, leading to oil backflow issues due to the flow dynamics of blow-by gas passages and oil separators.
Innovation Solution
The internal combustion engine incorporates a blow-by gas passage with specific inclination angles and a step in the intermediate passage to restrict oil flow, ensuring efficient oil separation and preventing backflow by varying the cross-sectional areas and orientations of the blow-by gas and connection passages.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the blow-by gas passage is designed to return blow-by gas to the intake passage, then blow-by gas recirculation is improved, but oil backflow to the oil separator occurs
Solution Approach 1:
The patent applies preliminary anti-action by designing the intermediate passage with a step that creates a barrier before oil backflow can occur. The step structure anticipates the oil backflow problem and prevents it by creating a physical obstruction that oil cannot overcome, while still allowing blow-by gas to pass through. This resolves the contradiction by preventing the harmful effect (oil backflow) without compromising the useful function (blow-by gas recirculation).
Solution Approach 2:
The patent applies local quality by creating a step structure at a specific location within the intermediate passage. This localized feature changes the flow characteristics only in the critical area where oil backflow occurs, while maintaining normal flow conditions elsewhere in the passage. The step creates a local barrier that selectively blocks oil while allowing gas to pass, resolving the contradiction between gas recirculation and oil backflow prevention.
2Object-generated harmful factors
If the intermediate passage has a smaller cross-sectional area at the downstream side, then oil flow is restricted, but passage design complexity increases
Solution Approach 1:
The patent applies segmentation by dividing the intermediate passage into distinct sections with different cross-sectional areas. The passage is segmented into an upstream portion with larger area and a downstream portion with smaller area, separated by a step structure. This segmentation allows the passage to perform multiple functions: allowing gas flow in the upstream section and restricting oil flow in the downstream section, without requiring complex external components.
Solution Approach 2:
The patent applies inversion by reversing the typical passage design approach. Instead of maintaining a uniform or gradually changing cross-section, the passage abruptly changes area with a step structure. This inverted design creates a sudden constriction that effectively blocks oil backflow while maintaining simplicity in the overall passage structure, avoiding the need for complex valves or adjustable mechanisms.
3Ease of operation
If the first blow-by gas passage portion extends upward at a steep inclination, then oil drainage is improved, but manufacturing complexity increases
Solution Approach 1:
The patent applies dimensionality change by utilizing the vertical dimension to solve the oil drainage problem. The first blow-by gas passage portion is designed to extend upward from the oil pan, creating a vertical component that facilitates oil drainage through gravity. This vertical arrangement in the third dimension enables effective oil drainage without requiring complex horizontal routing or additional drainage components, simplifying manufacturing while improving operation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration effectively separates oil from blow-by gas, limits backflow to the oil separator, and simplifies manufacturing without additional parts or complex processing, enhancing engine performance and efficiency.
Implementation Method 1
a step is arranged in the intermediate passage at an intermediate portion with respect to an extension direction of the intermediate passage
Implementation Method 2
the oil separator is configured to separate oil from the blow-by gas
Data Source
Figure 1
Figure 2
Figure 3~5
AI summary
A separation portion (52) of an oil separator (50) is located upward from an opening (43b1) of a second blow-by gas passage portion (43b) in an outer surface (11b1) of a cylinder block (11). A connection passage (54) connects the separation portion (52) and the second blow-by gas passage portion (43b). At least part of the connection passage (54) located toward the second blow-by gas passage portion (43b) serves as a first passage portion (54a). The second blow-by gas passage portion (43b) and the first passage portion (54a) serve as an intermediate passage (60). A step (62) is arranged in the intermediate passage (60) at an intermediate portion with respect to an extension direction of the intermediate passage (60).