Engine Knock Controller Using Minimum Value Background Level

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Solution Overview

Problem

Existing knock control systems for internal combustion engines face challenges in accurately detecting knocking occurrences due to distortion in the frequency distribution of knock signals, leading to inappropriate ignition timing adjustments and increased computational load.

Innovation Solution

A controller system that calculates a background level using a low pass filter with adjustable cutoff frequencies and performs minimum value detection processing to maintain accurate knock decision thresholds, regardless of frequency distribution distortions, thereby enhancing knock detection and suppression capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the average value of knock signal is calculated using low pass filter to determine background level, then knock detection is performed, but frequency distribution distortion causes background level to shift above expected value leading to inappropriate knock detection

Engineering Contradiction:
Improveknock detection accuracyVSAvoidknock detection reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the parameter used for background level calculation from average value to minimum value. By using minimum value detection, the system identifies the lowest point in the knock signal frequency distribution, which remains stable even when the distribution is distorted by knocking occurrences. This parameter change resolves the contradiction by preventing the background level from shifting above the expected value while maintaining reliable knock detection.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If median and standard deviation are calculated to determine background level, then knock detection is performed, but square calculation and square root calculation increase processing load

Engineering Contradiction:
Improvebackground level accuracyVSAvoidcomputational load
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the minimum value from the knock signal frequency distribution to determine the background level, rather than calculating the entire distribution characteristics including median and standard deviation. This extraction approach eliminates the need for complex square calculations and square root calculations while maintaining sufficient accuracy for knock detection, thereby reducing computational load.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If background level is calculated by subtracting constant times standard deviation from median, then background level is determined, but frequency distribution distortion causes background level to deviate below distribution range or approach median

Engineering Contradiction:
Improvebackground level determinationVSAvoidbackground level stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The patent changes the background level determination method from using median and standard deviation to using minimum value detection. The minimum value in the frequency distribution represents the lowest point that remains stable even when the distribution shape changes due to knocking. This parameter change ensures that the background level is determined consistently below the main distribution range, maintaining stability regardless of frequency distribution distortion.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively detects knocking occurrences and suppresses them by maintaining stable background levels, even with distorted frequency distributions, ensuring appropriate ignition timing adjustments and reducing computational load.

Implementation Method 1

calculates a background level by processing a low pass filter to the knock signal

Methodology Applied
Scientific EffectLow pass filter: Filter (electronic)

Data Source

PatentUS10648411B2Controller and control method for internal combustion engine
Publication Date: 2020.05.12 MITSUBISHI ELECTRIC MOBILITY CORP
  • US10648411B2 patent drawing
  • US10648411B2 patent drawing
  • US10648411B2 patent drawing

AI summary

To provide a controller and a control method, for an internal combustion engine, that can detect occurrence of knocking appropriately, even though the frequency distribution of the knock signal is distorted according to the occurrence state of knocking. The controller for the internal combustion engine calculates the background level by processing a low pass filter to the knock signal; and performs a low side frequency increase which makes a low side frequency, which is a cutoff frequency of the low pass filter in the case where the knock signal is smaller than an output value of the low pass filter, higher than a high side frequency, which is a cutoff frequency of the low pass filter in the case where the knock signal is larger than the output value of the low pass filter.