Engine Launch Prohibition for Exhaust Aftertreatment Heating

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Solution Overview

Problem

Internal combustion engines emit high levels of pollutants during the initial launch after a long standstill due to the inefficiency of the exhaust-gas aftertreatment system, which is not yet at its operating temperature, leading to high emissions.

Innovation Solution

A method where the drivetrain operates in a first state with the engine at idle to heat the exhaust-gas aftertreatment system, activating a launch prohibition until it reaches a predefined temperature, then transitions to a second state allowing engine launch with limited power to maintain efficiency and reduce emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If the internal combustion engine is allowed to launch immediately after starting, then the vehicle can be driven without delay, but high emissions occur because the exhaust-gas aftertreatment system is not yet at operating temperature

Engineering Contradiction:
Improvelaunch delayVSAvoidemissions
Core Design Contradiction:
Loss of timeVSObject-generated harmful factors

Solution Approach 1:

The system performs preliminary heating of the exhaust-gas aftertreatment system by operating the internal combustion engine at idle before allowing launch. This preliminary action ensures the aftertreatment system reaches operating temperature in advance, eliminating the trade-off between launch delay and emissions.

Inventive Principle:
Principle #10Preliminary action

2Object-generated harmful factors

If the engine is operated at idle to heat the exhaust-gas aftertreatment system, then emissions are reduced, but the vehicle cannot be launched during this heating phase

Engineering Contradiction:
ImproveemissionsVSAvoidlaunch delay
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The system dynamically adjusts the operating state of the internal combustion engine based on the temperature of the exhaust-gas aftertreatment system. When the aftertreatment system reaches operating temperature, the system automatically transitions from idle operation to allowing launch, making the launch prohibition time-dependent and adaptive rather than fixed.

Inventive Principle:
Principle #15Dynamics

3Object-generated harmful factors

If launching is prohibited during the heating phase, then emissions are controlled, but the driver cannot engage gear or launch the vehicle

Engineering Contradiction:
ImproveemissionsVSAvoidlaunch operation
Core Design Contradiction:
Object-generated harmful factorsVSEase of operation

Solution Approach 1:

The control device continuously monitors the temperature of the exhaust-gas aftertreatment system and provides feedback to determine when launch is permitted. This feedback mechanism ensures that the launch prohibition is automatically lifted as soon as the aftertreatment system reaches operating temperature, maintaining both emission control and operational responsiveness.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method ensures the exhaust-gas aftertreatment system reaches optimal efficiency before allowing engine launch, significantly reducing emissions by avoiding high power demands during inefficient system operation.

Implementation Method 1

The exhaust-gas aftertreatment system is heated by means of the internal combustion engine, in particular by means of the exhaust gases thereof

Methodology Applied
Scientific EffectHeating by exhaust gases: Convection

Data Source

PatentUS11674463B2Method for operating an internal combustion engine of a drivetrain of a vehicle during launching
Publication Date: 2023.06.13 DR ING H C F PORSCHE AG
  • US11674463B2 patent drawing

AI summary

A method for operating an internal combustion engine of a drivetrain of a vehicle during launching. The vehicle has an exhaust-gas aftertreatment system for purifying exhaust gas of the engine. After a starting operation of the engine, the drivetrain is operated in a first operating state. In this first operating state, the engine is operated at idle, the exhaust-gas aftertreatment system is heated by the internal combustion engine, and a launch prohibition is active. The launch prohibition that is active in the first operating state prevents launching using the internal combustion engine. After a predefined state of the exhaust-gas aftertreatment system has been attained, the drivetrain is operated in a second operating state. The launch prohibition is inactive in the second operating state, such that launching using the engine is possible in the second operating state.