Internal Combustion Engine Mixture Control for Methane Conversion

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Solution Overview

Problem

Existing methods for operating internal combustion engines with natural gas fail to achieve optimal methane conversion in the catalyst due to insufficient rich mixture shift, resulting in suboptimal emissions control.

Innovation Solution

A method that varies the mixture control factor after detecting a lean/rich jump to cause a defined shift in the lambda air ratio towards a rich mixture, including increased control factor and holding times, ensuring effective methane conversion in the catalyst.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a lengthy holding time duration is used after rich detection to ensure stable mixture control, then mixture stability is improved, but methane conversion in the catalyst becomes insufficient

Engineering Contradiction:
Improvemixture stabilityVSAvoidmethane conversion
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The control method applies a tendential rich shift before the holding time duration expires, preparing the mixture composition in advance to ensure sufficient methane conversion. This preliminary action compensates for the delayed response caused by the lengthy holding time, allowing the catalyst to receive adequately rich mixture conditions.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control factor is dynamically adjusted during the holding time duration by applying a tendential rich shift when lean mixture is detected. This dynamic adjustment allows the system to adapt to changing mixture conditions while maintaining overall stability, ensuring methane conversion requirements are met despite the fixed holding time structure.

Inventive Principle:
Principle #15Dynamics

2Stability of the object's composition

If a tendential rich shift is applied during holding time, then mixture stability is maintained, but the mean mixture achieves only minimal rich shift insufficient for optimum methane conversion

Engineering Contradiction:
Improvemixture stabilityVSAvoidrich mixture quantity
Core Design Contradiction:
Stability of the object's compositionVSQuantity of substance

Solution Approach 1:

The control method changes the mixture composition parameter by applying a tendential rich shift during the holding time duration. This parameter change increases the mean rich shift of the mixture, transforming it from a minimal shift to a sufficient shift that enables optimum methane conversion in the catalyst while maintaining stability.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the control factor is increased further during holding time when lean mixture is detected, then methane conversion is improved, but control complexity increases

Engineering Contradiction:
Improvemethane conversionVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control method uses feedback from the lambda probe to detect lean mixture conditions during the holding time duration. Based on this feedback, the control factor is increased further to apply an additional rich shift. This feedback mechanism improves methane conversion by responding to actual mixture conditions while keeping control complexity manageable through rule-based decision logic.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly improves methane conversion in the catalyst, leading to enhanced emissions control and reduced pollutant emissions.

Implementation Method 1

a lambda value of an air/fuel mixture being regulated by means of lambda control as a function of a signal from a lambda probe

Methodology Applied
Scientific EffectVoltage measurement for lambda detection:

Implementation Method 2

For a conversion of methane in the catalyst, a slightly rich mixture in the catalyst is required

Methodology Applied
Scientific EffectCatalytic conversion: Catalysis

Implementation Method 3

The injection valves are in this case supplied with natural gas via a low-pressure common rail and inject the natural gas into the suction pipe intermittently

Methodology Applied
Scientific EffectGas injection:

Data Source

PatentUS8818688B2Method for operating an internal combustion engine operated with a gas as fuel
Publication Date: 2014.08.26 ROBERT BOSCH GMBH
  • US8818688B2 patent drawing
  • US8818688B2 patent drawing
  • US8818688B2 patent drawing

AI summary

A method for operating an internal combustion engine (100), particularly of a motor vehicle, operated with a gas as fuel, a lambda value of an air/fuel mixture being regulated by means of lambda control as a function of a signal from a lambda probe (130), and, when a lean/rich jump is detected by the lambda probe (130), a mixture control factor (GRF) which controls the mixture composition being varied at least for a predeterminable time such that a shift of the lambda air ratio toward rich is caused, is characterized in that the mixture control factor (GRF) is varied in such a way that an additional defined shift of the lambda air ratio toward rich is caused.