Engine Oil Circuit Monitoring for Early Malfunction Detection

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Solution Overview

Problem

Current engine monitoring techniques fail to detect malfunctions or abnormal conditions in a timely and effective manner, leading to potential engine breakdowns and inefficiencies.

Innovation Solution

A monitoring system comprising a sensor unit connected to the engine's oil circuit to measure parameters like oil quality, humidity, conductivity, and pressure, with an analysis unit that processes these parameters to detect any deterioration, allowing for early identification of malfunctions and triggering predefined actions to secure the engine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current monitoring techniques are used, then the monitoring system is simple, but the detection precision and reliability are insufficient

Engineering Contradiction:
Improvedetection precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The monitoring system is divided into three independent functional modules: a sensor unit for acquiring oil quality parameters, an analysis unit for processing and comparing data against thresholds, and a detection unit for identifying malfunctions. This segmentation allows each module to be optimized for its specific function, improving overall detection precision while maintaining manageable system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitoring system is designed to detect multiple types of engine malfunctions (fuel injection problems, lubrication issues, overheating, wear) through a single multi-functional platform that analyzes various oil quality parameters including viscosity, contaminants, and chemical composition. This universal approach improves detection precision across different failure modes without requiring separate specialized systems for each malfunction type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If monitoring is performed continuously, then the reliability of engine operation is improved, but the energy consumption increases

Engineering Contradiction:
Improveoperational reliabilityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system uses the engine's existing lubricating oil circuit to provide monitoring functionality. The sensor unit taps into the oil flow already circulating through the engine, and the oil serves as both the lubricant and the medium carrying diagnostic information about engine health. This self-service approach enables continuous monitoring without requiring separate power-intensive sensing systems or additional fluid circulation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The analysis unit monitors changes in oil quality parameters over time and compares them against threshold values to detect malfunctions. By tracking parameter evolution rather than requiring constant high-power active sensing, the system maintains high operational reliability through continuous passive monitoring while minimizing energy consumption. The system can adjust monitoring intensity based on detected parameter trends.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables continuous monitoring of engine conditions, allowing for early detection of malfunctions and efficient maintenance, thereby preventing engine breakdowns and ensuring optimal performance.

Implementation Method 1

an analysis unit configured to determine, from the first parameters or second parameters obtained by processing the first parameters, whether at least one predefined condition is met, by comparing these first or second parameters with at least one threshold value

Methodology Applied
Scientific EffectConductivity measurement: Conduction (electrical)

Data Source

PatentUS11746680B2System for monitoring an engine
Publication Date: 2023.09.05 MAN ENERGY SOLUTIONS FRANCE
  • US11746680B2 patent drawing
  • US11746680B2 patent drawing
  • US11746680B2 patent drawing

AI summary

The invention relates to a monitoring system (SY1) for monitoring an engine (6) comprising: a sensor unit (U1) connected via an inlet line (12) to an oil circuit (C1) of the engine, the sensor unit comprising one or more sensors (SN) for measuring first parameters representative of the quality of an oil (OL) taken from the oil circuit; an analysis unit (U2) for establishing, based on the first parameters (PR1) or second parameters (PR2) obtained from the first parameters, whether at least one predefined condition (CN) is met, by comparing the first or second parameters with at least one threshold value; and a detection unit (U3) configured to detect a deterioration (EVT) of the quality of the oil representative of an abnormal state of the engine, if at least one predefined condition (CN) is met. The invention also relates to a corresponding method.