Dynamic Engine Prioritization Controller for Multi-Engine Power Systems

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Solution Overview

Problem

Existing engine control systems for multiple engines lack efficient prioritization schemes that optimize power distribution and adapt to changing conditions, leading to suboptimal use and potential uneven wear among engines.

Innovation Solution

An engine controller that identifies multiple engines, receives parameters from monitoring devices, calculates metrics, and determines switching conditions to adjust priorities, ensuring each engine provides respective amounts of power based on optimized metrics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a fixed prioritization scheme is used to control multiple engines, then the control system is simple to implement, but the engine usage efficiency is suboptimal and wear is uneven

Engineering Contradiction:
Improvecontrol system simplicityVSAvoidengine usage efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent implements dynamic prioritization by continuously monitoring engine parameters (temperature, pressure, flow rate, power consumption) and adjusting the prioritization scheme in real-time based on current engine conditions and performance metrics, transforming the static control system into an adaptive one that optimizes engine usage efficiency while maintaining operational simplicity through automated decision-making algorithms

Inventive Principle:
Principle #15Dynamics

2Device complexity

If a fixed prioritization scheme is used to control multiple engines, then the control logic is simple, but engine life expectancy is reduced due to uneven wear

Engineering Contradiction:
Improvecontrol logic complexityVSAvoidengine life expectancy
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The patent employs feedback mechanisms by continuously monitoring engine parameters and performance metrics, comparing actual engine conditions against optimal operating ranges, and adjusting the prioritization scheme accordingly. This closed-loop control system balances engine usage to prevent excessive wear on individual engines, thereby extending overall system life expectancy while managing control logic complexity through systematic decision algorithms

Inventive Principle:
Principle #23Feedback

3Productivity

If dynamic prioritization switching is implemented based on engine parameters, then engine usage efficiency is optimized, but the control system complexity increases

Engineering Contradiction:
Improveengine usage efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent optimizes engine usage efficiency by dynamically changing operational parameters (prioritization weights, power distribution ratios) based on monitored engine conditions such as temperature, pressure, flow rate, and power consumption. The system adjusts these parameters in real-time to maximize overall system productivity while managing control complexity through parameter-based decision thresholds and performance metric comparisons

Inventive Principle:
Principle #35Parameter changes

4Reliability

If real-time monitoring and dynamic prioritization switching is implemented, then maintenance costs are reduced through balanced engine usage, but the initial system complexity and cost increase

Engineering Contradiction:
Improvemaintenance cost reductionVSAvoidsystem initial complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent implements preliminary monitoring and analysis of engine parameters to predict potential failures and optimize maintenance scheduling. By continuously tracking engine conditions and adjusting prioritization proactively, the system prevents excessive wear and potential failures before they occur, reducing long-term maintenance costs despite the initial investment in monitoring and control infrastructure

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10927774B2Control of multiple engines using one or more parameters associated with the multiple engines
Publication Date: 2021.02.23 CATERPILLAR INC
  • US10927774B2 patent drawing
  • US10927774B2 patent drawing
  • US10927774B2 patent drawing

AI summary

An engine controller to control a plurality of engines is disclosed. The engine controller may identify a plurality of engines configured to provide power to a load, wherein the plurality of engines have a first set of priorities associated with providing the power to the load; receive a plurality of parameters from a plurality of monitoring devices monitoring the plurality of engines; calculate a plurality of metrics corresponding to the plurality of engines based on the plurality of parameters; determine, based on the plurality of metrics, that a switching condition is satisfied to switch from the first set of priorities to a second set of priorities for the plurality of engines; determine the second set of priorities for the plurality of engines based on the plurality of metrics; and cause the plurality of engines to provide respective amounts of power to the load based on the second set of priorities.