Internal Combustion Engine Probe Aging Compensation

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Solution Overview

Problem

Internal combustion engine probes, such as oxygen and nitrogen oxide sensors, deteriorate over time, leading to reduced measurement accuracy and suboptimal engine control, especially due to humidity effects during overrun cut-off phases.

Innovation Solution

A method involving pump electrodes to establish an aging factor by controlling first and second pump currents to decompose water into oxygen and hydrogen, allowing for adaptive calibration of the probe characteristics independently of humidity, using a low-pass filter to ensure accurate operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the probe is used to establish gas concentration during overrun cut-off phase, then the measurement can be performed, but the measurement accuracy deteriorates due to humidity influence on oxygen concentration

Engineering Contradiction:
Improvegas concentration measurement accuracyVSAvoidhumidity influence
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies parameter changes by introducing an aging factor that accounts for humidity effects on oxygen concentration measurements. The control unit calculates this aging factor based on the determined oxygen concentration and uses it to adapt the probe characteristic, thereby compensating for humidity-induced measurement deviations and maintaining accuracy throughout the probe's operational life.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback by continuously monitoring the oxygen concentration during overrun cut-off phase and using this information to calculate an aging factor. This feedback loop allows the system to adapt the probe characteristic dynamically, compensating for both aging effects and humidity influences on measurements.

Inventive Principle:
Principle #23Feedback

2Duration of action of stationary object

If the probe operates for extended duration, then continuous monitoring is achieved, but measurement accuracy deteriorates due to probe aging

Engineering Contradiction:
Improveprobe operational durationVSAvoidmeasurement accuracy
Core Design Contradiction:
Duration of action of stationary objectVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by determining the oxygen concentration during the overrun cut-off phase before normal operation continues. This preliminary measurement allows the system to calculate an aging factor that can be used to adapt the probe characteristic in advance, compensating for aging effects before they significantly degrade measurement accuracy during subsequent operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by continuously monitoring the oxygen concentration and using this information to calculate and apply an aging factor. This feedback loop allows the system to adapt the probe characteristic dynamically throughout its operational life, maintaining measurement accuracy despite extended usage.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If adaptation is performed during overrun cut-off phase, then probe characteristic can be adjusted, but the adaptation is affected by humidity-dependent oxygen concentration variations

Engineering Contradiction:
Improveprobe characteristic adaptabilityVSAvoidadaptation accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies parameter changes by introducing an aging factor that separates humidity effects from actual probe aging. By calculating this factor based on oxygen concentration measurements and using it to adapt the probe characteristic, the system compensates for both humidity influences and aging effects, maintaining accurate measurements throughout operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method maintains probe accuracy by compensating for water content and humidity, enabling continuous optimal operation of internal combustion engines by adapting the probe characteristics based on the determined aging factor, even in dynamic conditions.

Implementation Method 1

controlling a first pump current (IP1) at the at least one pump electrode in such a way that a first pump voltage (V1) is obtained, controlling a second pump current (IP2) at the at least one pump electrode in such a way that a second pump voltage (V2) is obtained

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Data Source

PatentUS10845331B2Method for operating an internal combustion engine
Publication Date: 2020.11.24 VITESCO TECHNOLOGIES GMBH
  • US10845331B2 patent drawing

AI summary

Various embodiments of the teachings herein may include a method for operating an internal combustion engine having probe measuring a gas concentration of a gas mixture, said probe comprising a pump electrode, comprising: controlling a first pump current at the pump electrode to provide a resulting first pump voltage; controlling a second pump current at the pump electrode to provide a resulting second pump voltage, wherein the second pump voltage is greater than the first pump voltage; calculating an aging factor for the probe on the basis of the first pump current and the second pump current; and adapting operation of the internal combustion engine based on a characteristic of the probe corresponding to the calculated aging factor.