Engine Purge Control Accuracy via Dynamic Learning

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Solution Overview

Problem

The air-fuel ratio in an engine device tends to be unstable during the second purge due to the longer time for evaporated fuel gas to reach the combustion chamber and fluctuations in supercharging pressure, leading to low accuracy in the purge concentration-related value.

Innovation Solution

The engine device updates the purge concentration-related value using a smaller absolute value during the second purge and allows a larger update value when switching to the first purge until a predetermined condition is met, and sets the threshold value based on the air-fuel ratio deviation and the number of times learned, to correct deviations in the purge concentration-related value.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the purge concentration-related value is learned using the same update method during both first purge and second purge, then the learning process is simple and consistent, but the accuracy of the purge concentration-related value decreases during the second purge due to air-fuel ratio instability

Engineering Contradiction:
Improveaccuracy of purge concentration-related valueVSAvoidcomplexity of learning control
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the update amount of the purge concentration-related value variable based on the purge mode. During the first purge, a first update amount is used, while during the second purge, a second update amount (smaller than the first) is used. This dynamic adjustment of the update amount according to operating conditions resolves the contradiction by maintaining high accuracy during the unstable second purge while keeping the control logic manageable through predefined update rules.

Inventive Principle:
Principle #15Dynamics

2Productivity

If a larger update amount is used during the second purge to correct deviations faster, then the response speed improves, but the accuracy of the learned value decreases due to air-fuel ratio fluctuations

Engineering Contradiction:
Improveresponse speed of learningVSAvoidaccuracy of purge concentration-related value
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies parameter changes by adjusting the update amount parameter based on the purge mode. During the second purge, when air-fuel ratio fluctuations occur, a smaller update amount is used to prevent excessive deviation correction that would reduce accuracy. This parameter adjustment resolves the contradiction by balancing response speed and accuracy - the system responds to deviations while maintaining learned value accuracy through the smaller update amount during unstable conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach mitigates the decrease in accuracy of the purge concentration-related value during the second purge, allowing for more appropriate control of the fuel injection valve and required injection amount.

Implementation Method 1

an ejector that generates a negative pressure using a supercharging pressure from the turbocharger

Methodology Applied
Scientific EffectEjector effect: Jet

Data Source

PatentUS11434837B2Engine device
Publication Date: 2022.09.06 TOYOTA JIDOSHA KK
  • US11434837B2 patent drawing
  • US11434837B2 patent drawing
  • US11434837B2 patent drawing

AI summary

During execution of a purge, a purge concentration-related value is learned based on an air-fuel ratio deviation that is a deviation of an air-fuel ratio detected by an air-fuel ratio sensor from a required air-fuel ratio. In this case, the purge concentration-related value is updated using an update amount with a smaller absolute value when the purge is a second purge of supplying evaporated fuel gas to an intake pipe through a second purge passage than when the purge is a first purge of supplying the evaporated fuel gas to the intake pipe through a first purge passage.