Engine Purge Control for O2 Sensor Accuracy

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing control systems for engine purge gas supply during deceleration fuel cutoff can falsely determine an O2 sensor as abnormal due to the presence of evaporated fuel in the purge gas, leading to accuracy degradation in abnormality determination.

Innovation Solution

A control system that includes a purge restricting module to limit or prohibit the supply of purge gas during abnormality determination, ensuring the air-fuel ratio in the combustion chamber exceeds a predetermined ratio to prevent false abnormality detection, and estimates the evaporated fuel concentration to adjust the purge gas supply accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If purge gas is supplied to the intake passage during deceleration fuel cutoff, then evaporated fuel overflow from the canister is suppressed, but the speed of output value change of the O2 sensor decreases causing false abnormality determination

Engineering Contradiction:
Improveevaporated fuel overflowVSAvoidO2 sensor abnormality determination accuracy
Core Design Contradiction:
Object-generated harmful factorsVSMeasurement precision

Solution Approach 1:

The control unit determines whether to perform the purge based on the output value of the O2 sensor before actually executing the purge operation. When the O2 sensor output value indicates a state where abnormality determination should be avoided, the purge is restricted or skipped, preventing the sensor output change speed from decreasing and thus avoiding false abnormality determination.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control unit continuously monitors the output value of the O2 sensor and uses this feedback information to decide whether to execute the purge operation. By checking the sensor output value before purging, the system adjusts its behavior based on real-time sensor state, preventing false readings that would occur if purge gas were supplied during abnormality determination.

Inventive Principle:
Principle #23Feedback

2Object-generated harmful factors

If purge gas is supplied during deceleration fuel cutoff, then canister overflow is prevented, but the air-fuel ratio in the combustion chamber changes affecting sensor response

Engineering Contradiction:
Improvecanister overflowVSAvoidair-fuel ratio stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The control unit checks the O2 sensor output value before executing the purge operation to determine whether the air-fuel ratio is in a stable state suitable for purging. This preliminary check prevents purging when the air-fuel ratio is unstable, thereby avoiding excessive changes in combustion chamber composition that would affect sensor response.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively suppresses the degradation in accuracy of O2 sensor abnormality determination by minimizing the impact of purge gas on the sensor's output change speed, ensuring accurate assessment even when the purge is performed during abnormality determination.

Implementation Method 1

a linear O2 sensor for detecting an oxygen concentration within exhaust gas for the purpose of performing a feedback control of an air-fuel ratio within a combustion chamber is provided upstream of the exhaust emission control catalyst

Methodology Applied
Scientific EffectOxygen concentration detection:

Implementation Method 2

the unburned evaporated fuel can be purified by an exhaust emission control catalyst provided in the exhaust passage

Methodology Applied
Scientific EffectCatalytic oxidation: Catalysis

Implementation Method 3

a purge gas containing evaporated fuel desorbed from a canister is supplied to an intake passage of the engine

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS9890724B2Control system of engine
Publication Date: 2018.02.13 MAZDA MOTOR CORP
  • US9890724B2 patent drawing
  • US9890724B2 patent drawing
  • US9890724B2 patent drawing

AI summary

A control system of an engine in which a purge gas containing evaporated fuel desorbed from a canister is supplied to an intake passage of the engine is provided. The control system includes a deceleration fuel cutoff module for performing a deceleration fuel cutoff to stop a fuel supply from an injector to the engine when a predetermined deceleration fuel cutoff condition is satisfied in a decelerating state of the engine, a purge unit for purging by supplying the purge gas to the intake passage during the deceleration fuel cutoff, an O2 sensor provided in an exhaust passage of the engine, an abnormality determining module for determining an abnormality of the O2 sensor based on a change of an output value of the O2 sensor that is caused by the deceleration fuel cutoff, and a purge restricting module for restricting the purge during the abnormality determination.