Aircraft Engine Rear Suspension System for Detachment Prevention

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Solution Overview

Problem

In aircraft propulsion units, the rear part of the jet engine core can become detached from the front part during a malfunction, leading to potential loss and damage, as existing systems do not effectively maintain connection and stability in such scenarios.

Innovation Solution

A suspension system is introduced that connects the pylon and the rear part of the jet engine core, featuring a length greater than the distance between anchoring points, with connecting elements and joints allowing for pivot axes parallel to the engine axis, ensuring the rear part remains attached to the pylon even if detached from the front part, and incorporating flexible and deformable elements for weight support.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the rear part of the jet engine core is offset toward the rear end relative to the rear engine mount, then the suspension system can be positioned between the rear engine mount and the rear end to prevent detachment, but the device complexity increases due to the additional suspension system components

Engineering Contradiction:
Improveprevention of rear part detachmentVSAvoidcomplexity of engine mount system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suspension system is divided into separate functional components: a suspension element connecting the rear part to the pylon, and a separate engine mount system. This segmentation allows the suspension function to be independently implemented without redesigning the entire engine mount system, thus improving reliability while managing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The suspension system acts as an intermediary element between the rear part of the jet engine core and the pylon. It provides a dedicated connection path that maintains the rear part's position and prevents detachment, while allowing the primary engine mount system to continue its normal function of supporting the entire engine assembly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the suspension system has a length greater than the distance between anchoring points, then flexible and deformable elements can accommodate movement and maintain connection during malfunctions, but the stability of the object's composition decreases due to the increased flexibility

Engineering Contradiction:
Improveability to accommodate movementVSAvoidstability of connection between rear part and pylon
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The suspension system is designed with dynamic characteristics, allowing it to flex and deform within controlled limits. The suspension element can accommodate movements of the rear part relative to the pylon while maintaining connection, providing adaptability to malfunction conditions while preserving essential stability through its anchored configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The suspension system incorporates flexible elements that can deform to accommodate relative movement between the rear part and the pylon. These flexible components maintain the connection integrity during malfunctions while allowing necessary motion, balancing adaptability with stability.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If joints with pivot axes parallel to the engine axis are incorporated, then the rear part can move relative to the pylon while maintaining connection, but the device complexity increases due to additional joint mechanisms

Engineering Contradiction:
Improvemovement capability relative to pylonVSAvoidcomplexity of suspension system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The joints with pivot axes parallel to the engine axis serve multiple functions: they enable the rear part to move relative to the pylon, maintain the suspended connection during malfunctions, and accommodate thermal expansion and contraction. This multi-functionality reduces the need for additional specialized mechanisms, managing complexity while providing adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250010999A1Propulsion unit comprising a suspension system of the rear part of the engine, aircraft comprising at least one such propulsion unit
Publication Date: 2025.01.09 AIRBUS OPERATIONS (SAS)
  • US20250010999A1 patent drawing
  • US20250010999A1 patent drawing

AI summary

A propulsion unit comprising an engine, a pylon, an engine mount system which connects a front part of the engine and the pylon, in addition to a suspension system which connects the pylon and a rear part of the engine which is offset toward the rear end of the engine relative to the engine mount system.