Engine Speed Control for Diesel-Electric Drive Systems

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Solution Overview

Problem

Current vehicle control systems often face a tradeoff between power output and fuel efficiency, particularly in diesel electric drive systems, where maximizing power can compromise fuel efficiency, and there is a need for a system that can automatically adjust engine speed to optimize performance and fuel consumption based on various operational conditions.

Innovation Solution

A controller-based system that operates the engine in multiple modes, switching between performance and fuel-saver modes by reducing engine speed from a high RPM to a lower, more fuel-efficient RPM when the rate of change in engine power or speed is zero for a designated period, considering factors like spatial relationships, grade, ground speed, payload, and throttle settings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the engine speed is maintained at a high RPM to maximize power output, then the vehicle performance is improved, but the fuel consumption increases

Engineering Contradiction:
Improvepower outputVSAvoidfuel consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The engine control system dynamically adjusts the engine speed based on real-time operating conditions. The controller monitors parameters such as vehicle speed, acceleration demands, and load conditions to determine whether to maintain high RPM for power or reduce RPM for fuel efficiency, enabling the system to adapt between performance and economy modes

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the engine operating parameters (specifically RPM) based on detected conditions. When the vehicle is cruising at steady state, the controller reduces the engine RPM from high-performance settings to fuel-efficient settings, while maintaining adequate power output through optimized combustion parameters and load management

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the engine speed is reduced to improve fuel efficiency, then the fuel consumption decreases, but the power output is compromised

Engineering Contradiction:
Improvefuel efficiencyVSAvoidpower output
Core Design Contradiction:
Use of energy by moving objectVSPower

Solution Approach 1:

The control system continuously monitors vehicle operating conditions including acceleration requests, throttle position, and power demands. When an increase in power demand is detected, the system provides feedback to increase engine RPM back to performance levels, ensuring that fuel efficiency gains are maintained only when adequate power is available

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system anticipates power demands by monitoring throttle position and acceleration requests. Before the driver actually needs maximum power, the controller prepares by maintaining or rapidly increasing engine RPM, ensuring that when full power is required, the engine is already in the appropriate operating state to deliver it immediately

Inventive Principle:
Principle #10Preliminary action

3Use of energy by moving object

If the engine operates in multiple modes with automatic switching, then the fuel efficiency is optimized, but the control system complexity increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The control system automatically determines the optimal operating mode based on real-time sensor inputs without requiring manual intervention. The controller self-adjusts engine parameters by monitoring conditions such as vehicle speed, acceleration demands, and load, switching between performance and economy modes autonomously based on pre-programmed logic

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10801425B2System and method for engine control
Publication Date: 2020.10.13 TRANSPORTATION IP HOLDINGS LLC
  • US10801425B2 patent drawing
  • US10801425B2 patent drawing
  • US10801425B2 patent drawing

AI summary

A method includes reducing automatically a speed of an engine from a first speed value to a second speed value in response to both the first speed value being at or above a first speed threshold value and a rate of change of one or both of (i) engine power and (ii) the engine speed is substantially zero for a designated period.