Combustion Engine Spin-Down Control via Oxidizer Restriction

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Solution Overview

Problem

Combustion engines face damage and unsafe conditions during abnormal or adverse operation modes, such as run-away conditions, due to unsuitable fuel ratios or abrupt load removal, leading to wear and tear and potential environmental hazards.

Innovation Solution

A control system comprising a control damper and diffuser that regulates the oxidizer flow and combustion mixture by positioning a control damper to restrict oxidizer flow and potentially adding non-combustible materials to the mixture, ensuring the mixture is outside a combustible range, thereby maintaining the engine in a controlled spin-down mode and preventing auto-ignition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the combustion engine operates in abnormal modes (run-away or emergency stop), then the engine may experience abrupt stoppages or uncontrolled operation, but this causes damage to the engine components and reduces equipment life

Engineering Contradiction:
Improveoperation controlVSAvoidengine damage prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The control system applies preliminary anti-action by detecting abnormal operational conditions (run-away or emergency stop modes) and automatically implementing corrective measures before damage occurs. The system restricts oxidizer flow and adjusts combustion mixture composition in advance to prevent catastrophic engine failure, rather than waiting for damage to manifest.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control system employs feedback mechanisms by continuously monitoring engine operational parameters and automatically adjusting oxidizer flow and combustion mixture composition in response to detected abnormal conditions. This closed-loop control ensures the engine transitions safely from abnormal modes to normal operation, preventing damage while maintaining operational control.

Inventive Principle:
Principle #23Feedback

2Reliability

If the oxidizer flow is restricted to prevent combustion during shut-off, then the engine can be controlled to spin-down safely, but this requires precise control of the combustion mixture composition

Engineering Contradiction:
Improvecontrolled shut-offVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system implements parameter changes by adjusting oxidizer flow rates and combustion mixture composition to transition the engine from combustible to non-combustible conditions. By controlling the mixture outside the combustible range, the system achieves reliable shut-off while using inherent engine dynamics to manage complexity.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control system converts the potentially harmful effect of restricted oxidizer flow (which could cause incomplete combustion or engine stalling) into a beneficial outcome by deliberately operating the mixture outside the combustible range. This approach uses the restriction itself as a safety mechanism rather than treating it as a problem to be overcome.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If the combustion mixture is adjusted to prevent auto-ignition during spin-down, then the engine can be maintained in a safe operational mode, but this requires continuous monitoring and adjustment of the fuel-to-oxidizer ratio

Engineering Contradiction:
Improveauto-ignition preventionVSAvoidcontinuous control requirement
Core Design Contradiction:
Object-affected harmful factorsVSExtent of automation

Solution Approach 1:

The control system implements self-service by using the engine's own operational characteristics during spin-down to automatically maintain safe mixture composition. The system leverages the natural reduction in engine speed and associated changes in combustion dynamics to self-regulate the mixture outside the combustible range, reducing the burden of continuous active control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The control system applies preliminary action by pre-positioning the combustion mixture composition outside the combustible range before spin-down begins. This proactive adjustment ensures that as the engine slows, the mixture remains inherently safe from auto-ignition without requiring moment-by-moment adjustments throughout the deceleration process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents damage to the combustion engine, maintains safe operation, and extends equipment life by ensuring controlled shut-off and preventing abrupt stoppages, thus reducing wear and tear and environmental risks.

Implementation Method 1

a control damper disposed about the intake vent, wherein the control damper controls oxidizer flow to the intake vent

Methodology Applied
Scientific EffectFlow restriction:

Implementation Method 2

a diffuser disposed within the combustion chamber, wherein the diffuser controls a combustion mixture

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS10954875B2Control of combustion engine shut down
Publication Date: 2021.03.23 HALLIBURTON ENERGY SERVICES INC
  • US10954875B2 patent drawing
  • US10954875B2 patent drawing
  • US10954875B2 patent drawing

AI summary

The abrupt cessation or run-away of a combustion engine may damage the combustion engine and pose a safety hazard to the surrounding environment. The combustion engine operational mode may be controlled, regulated or maintained by regulating the combustion mixture of the combustion engine. The oxidizer flow, a material or both of the combustion mixture may be regulate to create or form a combustion material that is outside a combustible range such that the combustion engine is placed or maintained in a spin-down operational mode. The material added to the combustion mixture may include a combustible, non-combustible, oxidizer, or exhaust material. A brake may also provide a secondary mechanism to maintain or place the combustion engine in a spin-down mode.