Engine Start Control Device Hydraulic Pressure Management

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Solution Overview

Problem

Existing engine start control devices face challenges in quickly restarting a vehicle from an idling-stop state without generating shocks due to insufficient hydraulic pressure, leading to discomfort for the driver and inefficiencies in electric power consumption.

Innovation Solution

An engine start control device that includes a power transmission system with a mechanical oil pump and an electric oil pump connected in parallel, along with hydraulic pressure detection and motor control mechanisms, which drives the electric oil pump when hydraulic pressure is low and adjusts motor rotation speed to maintain clutch engagement without sudden pressure increases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electric oil pump is driven during the idling stop to supply hydraulic pressure, then the engaged state of the clutch can be maintained, but the line pressure increases with a time lag causing the clutch engagement to be unstable during the initial period

Engineering Contradiction:
Improveclutch engagement stabilityVSAvoidtime lag in pressure increase
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The electric oil pump is driven in advance during the idling stop period to build up hydraulic pressure before the restart is requested. This preliminary action ensures that when the restart occurs, the clutch engagement is stable without time lag, as the pressure is already sufficient.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the electric oil pump is driven continuously during the idling stop to ensure sufficient line pressure, then the clutch engagement stability is improved, but the electric power consumption increases

Engineering Contradiction:
Improveclutch engagement stabilityVSAvoidelectric power consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

Instead of continuous operation, the electric oil pump is driven periodically or intermittently during the idling stop. The control device determines appropriate driving periods based on system state, maintaining clutch engagement stability while reducing overall electric power consumption compared to continuous operation.

Inventive Principle:
Principle #19Periodic action

3Reliability

If the restart is inhibited for a predetermined period after starting the electric oil pump, then the clutch engagement stability is ensured, but the vehicle startup time is delayed causing driver discomfort

Engineering Contradiction:
Improveclutch engagement stabilityVSAvoidvehicle startup time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The electric oil pump is driven in advance during the idling stop to pre-build hydraulic pressure. This eliminates the need for a post-pump-start inhibition period, as the pressure is already sufficient when restart is requested, enabling immediate vehicle startup without compromising clutch engagement stability.

Inventive Principle:
Principle #10Preliminary action

4Device complexity

If the mechanical oil pump is the sole source of hydraulic pressure, then the device complexity is reduced, but the hydraulic pressure is insufficient during the idling stop causing clutch release

Engineering Contradiction:
Improvehydraulic system complexityVSAvoidclutch engagement maintenance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system merges the mechanical oil pump and electric oil pump into a hybrid hydraulic supply system. The mechanical pump provides pressure during engine operation, while the electric pump supplements during the idling stop. This combination maintains clutch engagement reliability without significantly increasing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables quick vehicle startup without shocks, reduces electric power consumption, and prevents clutch release due to hydraulic pressure fluctuations, ensuring continuous engagement and minimizing energy waste.

Implementation Method 1

a mechanical oil pump, which rotates in synchronization with the engine, discharges a reduced amount when the engine rotation speed is reduced. As a result, a hydraulic pressure for bringing a forward clutch (hereinafter, referred to simply as clutch) into engagement (hereinafter, referred to as line pressure) is reduced.

Methodology Applied
Scientific EffectHydraulic pressure: Hydraulic Press

Implementation Method 2

a feeling of discomfort of a driver cannot be eliminated... the clutch is suddenly brought into the engaged state with a sudden increase in line pressure

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8876659B2Engine start control device
Publication Date: 2014.11.04 MITSUBISHI ELECTRIC CORP
  • US8876659B2 patent drawing
  • US8876659B2 patent drawing
  • US8876659B2 patent drawing

AI summary

An engine start control device includes a mechanical pump supplying hydraulic pressure; an electric pump connected in parallel to the mechanical pump and independently driven; a device for stopping the engine when an idling stop condition is satisfied and starting the engine when a restart condition and a fuel injection condition are satisfied; a device for driving the electric pump when the hydraulic pressure is less than a first hydraulic pressure when the engine is stopped by idling stop; and a device for driving a motor at a target speed and for performing control so that the change in the target speed is small compared with the change exhibited when the hydraulic pressure is equal or higher than a second hydraulic pressure, when the hydraulic pressure is less than the second hydraulic pressure, and the restart condition is satisfied after the idling stop.