Automatic Engine Stop Inhibition for Emissions Cooling

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Solution Overview

Problem

Automatic engine stopping in vehicles can lead to catalyst degradation due to high temperatures during high-speed and high-load conditions, which reduces the vehicle's emissions compliance and increases fuel consumption.

Innovation Solution

Inhibiting automatic engine stopping when the emissions device temperature exceeds a threshold, allowing the engine to continue operating under low load conditions to cool the emissions device, and adjusting engine operation to reduce torque reserve and increase battery charging thresholds to enhance cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If automatic engine stopping is implemented to conserve fuel, then fuel consumption is reduced, but emissions device degradation occurs due to high temperatures

Engineering Contradiction:
Improvefuel consumptionVSAvoidemissions device degradation
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system performs preliminary cooling action by operating the engine at low load conditions before automatically stopping the engine. This preliminary action reduces the emissions device temperature to below the threshold temperature, preventing thermal degradation while still enabling fuel-saving automatic engine stopping.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system dynamically adjusts engine operation by transitioning from high load to low load conditions. This dynamic operation allows the engine to produce cooler exhaust gases that cool the emissions device, creating a time-varying temperature profile that protects the emissions device while maintaining fuel efficiency.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the engine is stopped to reduce fuel consumption, then fuel efficiency is improved, but emissions compliance is compromised due to catalyst degradation

Engineering Contradiction:
Improvefuel efficiencyVSAvoidemissions compliance
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary cooling action by operating the engine at low load conditions before automatically stopping the engine. This preliminary action reduces the emissions device temperature to below the threshold temperature, preventing thermal degradation while still enabling fuel-saving automatic engine stopping.

Inventive Principle:
Principle #10Preliminary action

3Temperature

If the engine operates continuously to cool the emissions device, then emissions device temperature is reduced, but fuel consumption increases

Engineering Contradiction:
Improveemissions device temperatureVSAvoidfuel consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system applies partial action by operating the engine at low load conditions rather than full load. This partial operation provides sufficient cooling effect to reduce emissions device temperature while consuming significantly less fuel compared to continuous full-load operation. The cooling action is excessive enough to achieve the temperature threshold but minimized through low load operation.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces emissions device degradation, speeds up cooling, and conserves fuel by allowing the engine to operate during low load conditions, thereby maintaining emissions compliance and optimizing fuel efficiency.

Implementation Method 1

allowing the engine to continue operating under low load conditions to cool the emissions device

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11085389B1Methods and system for automatic engine stopping
Publication Date: 2021.08.10 FORD GLOBAL TECH LLC
  • US11085389B1 patent drawing
  • US11085389B1 patent drawing
  • US11085389B1 patent drawing

AI summary

A method for operating a vehicle that may be automatically stopped and started is described. In one example, the method includes inhibiting automatic engine stopping in response to a temperature of an emissions device exceeding a threshold temperature. In addition, additional actions may be taken to reduce the temperature of the emissions device when automatic engine stopping is inhibited.