Engine Stop Position Control via Reverse Rotation

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Solution Overview

Problem

Engines with pistons near top-dead-center compression stroke pose challenges for electric machines to rotate them efficiently, leading to increased in-rush current and potential degradation, especially when starting the engine again.

Innovation Solution

The method involves rotating the engine in a reverse direction when the piston is within a threshold crankshaft angle of top-dead-center compression stroke to reduce the effort required for subsequent starts and conserving electric energy by avoiding rotation when not needed, thereby reducing electric machine degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electric machine rotates the engine when the piston is near top-dead-center compression stroke, then the engine can be started, but the in-rush current increases and the electric machine degrades faster

Engineering Contradiction:
Improveengine starting capabilityVSAvoidin-rush current
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The controller detects when the engine stops with the piston near top-dead-center compression stroke and preemptively rotates the engine in reverse using the electric machine. This preliminary action positions the piston away from the high-compression position before a subsequent start is needed, preventing the in-rush current problem from occurring in the first place

Inventive Principle:
Principle #10Preliminary action

2Power

If the electric machine rotates the engine away from top-dead-center position, then the subsequent engine start requires less effort and current, but the electric machine consumes energy during the reverse rotation

Engineering Contradiction:
Improveengine starting powerVSAvoidelectric machine energy consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The system uses the engine's own inertia and mechanical structure to its advantage. By rotating the engine in reverse when stopped near top-dead-center, the system leverages the existing mechanical configuration to reposition the piston, and then allows the engine's momentum to carry it through the starting cycle with minimal additional energy input

Inventive Principle:
Principle #25Self-service

3Reliability

If the engine is stopped with piston near top-dead-center compression stroke, then the engine stop position is achieved, but the subsequent engine start becomes difficult and increases electric machine load

Engineering Contradiction:
Improveengine stop position controlVSAvoidengine restart ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Instead of trying to start the engine directly from the problematic top-dead-center position, the controller inverts the approach by first rotating the engine in reverse to move the piston away from this position. This reverse action transforms the difficult starting condition into a favorable one, making subsequent engine starts easier and reducing the load on the electric machine

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the effort to rotate the engine during starting, decreases electric machine degradation, and shortens engine starting time by allowing the belt integrated starter/generator to start the engine without assistance from the integrated starter/generator.

Implementation Method 1

rotating an engine via an electric machine in a first direction in response to the engine having stopped rotating in a position where a piston of a cylinder of the internal combustion engine is within a predetermined crankshaft angle of top-dead-center compression stroke

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

rotating the engine via the electric machine in a second direction without rotating the engine in the first direction in response to the engine having stopped rotating in a position where the piston of the cylinder is not within the predetermined crankshaft angle of top-dead-center compression stroke

Methodology Applied
Scientific EffectInertia: Inertia

Data Source

PatentUS11703025B2Methods and system for controlling engine stop position
Publication Date: 2023.07.18 FORD GLOBAL TECH LLC
  • US11703025B2 patent drawing
  • US11703025B2 patent drawing
  • US11703025B2 patent drawing

AI summary

A method and system for controlling a stop rotation position of an engine is described. In one example, the system includes an integrated starter/generator that may be selectively coupled to the engine. The integrated starter/generator may rotate the engine in a first direction (e.g., reverse direction) or a second direction (e.g., a forward direction) in response to a position at which the engine stops rotating following cessation of combustion in the engine.