Engine Stopping Position Control via Cylinder Event Spark Timing

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Solution Overview

Problem

Existing engine stopping methods often result in unpredictable engine restart times and increased emissions due to the inability to accurately control the crankshaft angle at which engine rotation ceases, especially without the assistance of an electric machine.

Innovation Solution

The method involves transitioning from adjusting spark timing based on engine load and speed to adjusting it based on the actual number of cylinder events after a recent engine stop request, allowing for more precise control of engine stopping position through spark timing adjustments responsive to the total number of cylinder events.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If fuel injection is delayed to improve engine stopping position, then engine stopping position control is improved, but engine stop time increases

Engineering Contradiction:
Improveengine stopping position controlVSAvoidengine stop time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system dynamically adjusts spark timing based on the actual total number of cylinder events occurring after an engine stop request, rather than using fixed timing schedules. This allows the ignition system to adapt in real-time to the engine's deceleration characteristics, optimizing the balance between stopping position accuracy and stop time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller monitors the actual total number of cylinder events (crankshaft rotations) after an engine stop request and uses this feedback to adjust spark timing. This closed-loop control enables the system to achieve precise stopping position control while minimizing stop time by responding to the engine's actual deceleration behavior.

Inventive Principle:
Principle #23Feedback

2Device complexity

If conventional spark timing adjustment based on engine load and speed is used, then engine operation is simple, but engine stopping position is unpredictable

Engineering Contradiction:
Improvespark timing control systemVSAvoidengine stopping position precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system changes the controlling parameter for spark timing from engine load and speed to the actual total number of cylinder events after an engine stop request. This parameter change allows the system to directly control and predict engine stopping position, as the number of cylinder events directly correlates with crankshaft rotation and stopping angle.

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If fuel injection is ceased immediately upon stop request, then engine stop time is reduced, but engine stopping position cannot be controlled within desired crankshaft window

Engineering Contradiction:
Improveengine stop timeVSAvoidengine stopping position control
Core Design Contradiction:
Loss of timeVSManufacturing precision

Solution Approach 1:

The system continues fuel injection for a predetermined number of cylinder events after the engine stop request is received, rather than ceasing injection immediately. This preliminary continuation of fuel injection allows the engine to complete additional power strokes that provide controlled deceleration, enabling the engine to stop within the desired crankshaft window while minimizing stop time.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves engine starting efficiency, reduces emissions, and allows for more predictable and repeatable engine stopping, all while reducing fuel consumption and eliminating the need for additional hardware.

Implementation Method 1

a charge in a cylinder may be ignited via a spark that is timed responsive to an actual total number of cylinder events since a most engine stop request so that the ignited charge provides torque to continue engine rotation

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS11390264B2Methods and system for controlling stopping of an engine
Publication Date: 2022.07.19 FORD GLOBAL TECH LLC
  • US11390264B2 patent drawing
  • US11390264B2 patent drawing
  • US11390264B2 patent drawing

AI summary

Systems and methods for stopping rotation of an engine of a vehicle in a requested or desired crankshaft window are described. In one example, spark timing of one or more engine cylinders is adjusted responsive to an actual total number of cylinder events occurring after an engine stop request is generated.