Aircraft Engine Strut Assembly for Centerline Thrust Reaction

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Solution Overview

Problem

Existing aircraft engine mounting structures cause engine bending due to reacting thrust off the engine centerline, leading to stiffness and weight issues, and require downward shifting of the engine for structural clearance.

Innovation Solution

A strut assembly with a mid truss assembly, aft truss assembly, and aft strut bulkhead, allowing thrust reaction at or below the engine centerline, featuring a ring-shaped engine mount member to encircle the engine, and wing mounting features aft of the bulkhead, reducing engine bending and enabling lighter engines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the strut box sits on top of the engine to provide structural support, then structural clearance is achieved, but the engine must be shifted downward which increases overall structure height and complicates mounting

Engineering Contradiction:
Improvestructural supportVSAvoidengine position
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

The patent inverts the conventional mounting arrangement by placing the strut box below the engine rather than on top. This allows the engine to be mounted in its optimal position without requiring downward shifting, while still achieving the necessary structural support and clearance through the inverted strut box configuration

Inventive Principle:
Principle #13The other way round (Inversion)

2Stability of the object's composition

If thrust is reacted off the engine centerline to provide mounting stability, then engine bending occurs which drives stiffness and weight into engines

Engineering Contradiction:
Improvemounting stabilityVSAvoidengine weight
Core Design Contradiction:
Stability of the object's compositionVSWeight of moving object

Solution Approach 1:

The patent extracts the thrust reaction function from the engine centerline and relocates it to the strut assembly below the engine. This separation allows the engine to maintain stability through proper mounting geometry while avoiding bending moments that would otherwise require additional stiffness and weight in the engine structure

Inventive Principle:
Principle #2Taking out (Extraction)

3Area of stationary object

If the engine is shifted downward to accommodate the strut box on top, then structural clearance is provided, but the wetted area and drag increase

Engineering Contradiction:
Improvestructural clearanceVSAvoiddrag
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

By inverting the strut box position to below the engine, the patent eliminates the need to shift the engine downward. This maintains the original engine position and orientation, preserving aerodynamic efficiency and minimizing wetted area while still providing the necessary structural clearance through the inverted configuration

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS20250376264A1Strut assembly and method for coupling an engine to a wing of an aircraft
Publication Date: 2025.12.11 THE BOEING CO
  • US20250376264A1 patent drawing
  • US20250376264A1 patent drawing
  • US20250376264A1 patent drawing

AI summary

A strut assembly, for coupling an engine to a wing of an aircraft, includes a mid truss assembly including a fore portion and an aft portion. The strut assembly includes an engine mount member connected to the fore portion of the mid truss assembly and including a ring shape configured to fully encircle a portion of the engine when the strut assembly is connected to the engine. The strut assembly includes an aft truss assembly including a fore portion and an aft portion. The fore portion of the aft truss assembly is connected to the aft portion of the mid truss assembly. The strut assembly includes an aft strut bulkhead connected to the aft portion of the aft truss assembly. The strut assembly includes a wing mounting feature operatively connected to, and located aft of, the aft strut bulkhead. The strut assembly includes a plurality of engine mounting features.