Engine Torque Control for Reverse Shock Reduction

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Solution Overview

Problem

During coasting mode in vehicles, engine-turbine reverse shock occurs due to rapid engine torque rise after shifting, leading to reduced fuel efficiency and increased NOx emissions when the engine is re-accelerated, as the engine RPM exceeds the turbine RPM.

Innovation Solution

A control system and method that utilize sensors to monitor accelerator pedal, engine RPM, and turbine RPM signals, outputting a D-stage connection signal and engine torque limitation signal during tip-in conditions in coasting mode, and releasing the torque limitation when the engine RPM exceeds the turbine RPM, thereby controlling the engine and transmission to reduce engine-turbine reverse shock.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the engine torque limitation signal is released after shift ends, then the vehicle acceleration performance is improved, but engine-turbine reverse shock occurs causing increased NOx emissions

Engineering Contradiction:
Improvevehicle acceleration speedVSAvoidNOx emissions
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The control system applies preliminary anti-action by detecting the engine-turbine reverse condition (engine RPM exceeding turbine RPM) and maintaining the engine torque limitation signal to prevent the harmful effect of rapid torque rise that causes NOx emissions. This anticipatory control prevents the reverse shock before it fully occurs.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control system uses feedback by continuously monitoring engine RPM and turbine RPM signals to detect when engine RPM exceeds turbine RPM after shift. Based on this feedback, the controller maintains or releases the torque limitation signal to control engine torque rise and prevent excessive NOx emissions while enabling acceleration.

Inventive Principle:
Principle #23Feedback

2Power

If the engine torque rises rapidly after shift, then the vehicle acceleration response is improved, but engine-turbine reverse shock occurs reducing fuel efficiency

Engineering Contradiction:
Improveengine torqueVSAvoidfuel efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The control system prevents energy loss from engine-turbine reverse shock by maintaining the torque limitation signal when detecting reverse conditions, thereby preliminarily counteracting the harmful effect of rapid torque rise that would otherwise cause fuel efficiency degradation.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

Through continuous monitoring of engine and turbine RPM, the system uses feedback to determine when to maintain or release torque limitation, optimizing the balance between power delivery and fuel efficiency by preventing reverse shock conditions.

Inventive Principle:
Principle #23Feedback

3Speed

If the D-stage connection signal is entered quickly, then the transmission response is improved, but torque-to-shift connection oil pressure shortage occurs

Engineering Contradiction:
Improvetransmission response speedVSAvoidtorque-to-shift connection oil pressure
Core Design Contradiction:
SpeedVSStress or pressure

Solution Approach 1:

The control system applies preliminary action by entering the engine torque limitation signal before the D-stage connection is complete, thereby preemptively controlling engine torque to prevent the harmful effect of oil pressure shortage during the torque-to-shift connection process.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10286911B2Control system of engine and transmission and control method for the same
Publication Date: 2019.05.14 HYUNDAI MOTOR CO LTD
  • US10286911B2 patent drawing
  • US10286911B2 patent drawing
  • US10286911B2 patent drawing

AI summary

The present disclosure provides a control method for an engine and a transmission. The control method may include: determining whether a current mode corresponds to a coasting mode; outputting a neutral operation signal to the transmission when the current mode corresponds to the coasting mode; determining whether an operation condition corresponds to a coasting mode release condition based on the signal of each sensor; outputting a D-stage connection signal to the transmission and outputting an engine torque limitation signal to the engine when the operation condition corresponds to the coasting mode release condition; determining whether the operation condition corresponds to a release of the engine torque limitation condition according to an entry of D stage and the signals of the engine RPM and turbine RPM; and outputting a normal operation signal to the engine when the operation condition corresponds to the release of the engine torque limitation condition.