Engine Valve Cam Layout for Compact High-Stroke Actuation
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Solution Overview
Problem
Existing valve devices for internal combustion engines require significant installation space for converting rotary movement into translational movement of the valve rod and lack reliable resetting mechanisms in case of spring failure or insufficient spring force.
Innovation Solution
A compact valve device design utilizing a cam integrated with a crown gear segment and a spring element, where the cam acts on a bearing connected to the valve rod to achieve high force transfer with minimal space, and a spring element serves as a fail-safe for resetting the valve rod.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If a cam track contour is designed to accommodate large actuating forces, then the force transmission capability is improved, but the installation space requirement increases due to large bearings
Solution Approach 1:
The patent employs a cam with a specifically curved contour that converts rotational motion into translational motion of the valve rod. The curved cam profile enables direct force application to the valve rod through a follower, eliminating the need for large bearings and complex cam track contours while maintaining the capability to handle large actuating forces. This curved geometry achieves compact force transmission with reduced installation space.
2Device complexity
If the spring element is the exclusive reset mechanism, then the device complexity is reduced, but the reliability decreases due to no safeguard against reset failure
Solution Approach 1:
The patent designs the cam contour to dynamically provide reset functionality in addition to its primary actuation function. The cam profile is specifically shaped to push the follower and valve rod back to the closed position during its rotation cycle, creating a dual-function mechanism that is both compact and reliable. This dynamic design eliminates the need for separate reset springs while ensuring reliable resetting through the cam's geometric constraints.
3Area of stationary object
If the cam is arranged directly above the valve rod, then the installation space is minimized, but the stroke length is reduced
Solution Approach 1:
The patent utilizes the rotational dimension of the cam to achieve extended valve stroke without increasing the radial or axial footprint. The cam's rotation converts angular displacement into linear valve motion, allowing a long stroke to be achieved within a compact space. The follower translates the cam's rotational movement into the required linear displacement of the valve rod, effectively using the fourth dimension (rotation) to solve the space-stroke contradiction.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The design achieves a high stroke with direct force transfer in a compact space, ensuring reliable resetting of the valve rod even if the spring fails, thereby maintaining controllability and reducing wear, while minimizing installation space and manufacturing costs.
Implementation Method 1
a cam (54) acts on a bearing (58) designed as a ball bearing, which is connected to the valve rod (22)
Implementation Method 2
a spring element (64) which radially surrounds the valve rod (22) and is axially clamped between the housing (10) and a radial projection (69) of the valve rod (22), which serves as a clamping element for the spring element (64)
Data Source
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AI summary
Valve devices for internal combustion engines, comprising an actuator (12), which has an electric motor (14), a transmission (18) comprising a crown gear segment (40), and a spring element (64), and comprising a valve unit (20) with a valve stem (22) and a valve closing member (24), which is arranged on the valve stem (22) and interacts with a valve seat (26) that delimits a flow-through cross section between and inlet (28) and an outlet (30), are known. To enable these valve devices to be designed particularly compactly, the invention proposes that a cam (54) for generating a translational movement of the valve unit (20) acts on the valve stem (22) when the actuator (12) is rotated, the cam being arranged in a rotationally fixed manner relative to the crown gear segment (40).