Engine Valve Cam Layout for Compact High-Stroke Actuation

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Solution Overview

Problem

Existing valve devices for internal combustion engines require significant installation space for converting rotary movement into translational movement of the valve rod and lack reliable resetting mechanisms in case of spring failure or insufficient spring force.

Innovation Solution

A compact valve device design utilizing a cam integrated with a crown gear segment and a spring element, where the cam acts on a bearing connected to the valve rod to achieve high force transfer with minimal space, and a spring element serves as a fail-safe for resetting the valve rod.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a cam track contour is designed to accommodate large actuating forces, then the force transmission capability is improved, but the installation space requirement increases due to large bearings

Engineering Contradiction:
Improveactuating forceVSAvoidinstallation space
Core Design Contradiction:
ForceVSArea of stationary object

Solution Approach 1:

The patent employs a cam with a specifically curved contour that converts rotational motion into translational motion of the valve rod. The curved cam profile enables direct force application to the valve rod through a follower, eliminating the need for large bearings and complex cam track contours while maintaining the capability to handle large actuating forces. This curved geometry achieves compact force transmission with reduced installation space.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Device complexity

If the spring element is the exclusive reset mechanism, then the device complexity is reduced, but the reliability decreases due to no safeguard against reset failure

Engineering Contradiction:
Improvereset mechanismVSAvoidreset function
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent designs the cam contour to dynamically provide reset functionality in addition to its primary actuation function. The cam profile is specifically shaped to push the follower and valve rod back to the closed position during its rotation cycle, creating a dual-function mechanism that is both compact and reliable. This dynamic design eliminates the need for separate reset springs while ensuring reliable resetting through the cam's geometric constraints.

Inventive Principle:
Principle #15Dynamics

3Area of stationary object

If the cam is arranged directly above the valve rod, then the installation space is minimized, but the stroke length is reduced

Engineering Contradiction:
Improveinstallation spaceVSAvoidvalve stroke
Core Design Contradiction:
Area of stationary objectVSLength of moving object

Solution Approach 1:

The patent utilizes the rotational dimension of the cam to achieve extended valve stroke without increasing the radial or axial footprint. The cam's rotation converts angular displacement into linear valve motion, allowing a long stroke to be achieved within a compact space. The follower translates the cam's rotational movement into the required linear displacement of the valve rod, effectively using the fourth dimension (rotation) to solve the space-stroke contradiction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves a high stroke with direct force transfer in a compact space, ensuring reliable resetting of the valve rod even if the spring fails, thereby maintaining controllability and reducing wear, while minimizing installation space and manufacturing costs.

Implementation Method 1

a cam (54) acts on a bearing (58) designed as a ball bearing, which is connected to the valve rod (22)

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 2

a spring element (64) which radially surrounds the valve rod (22) and is axially clamped between the housing (10) and a radial projection (69) of the valve rod (22), which serves as a clamping element for the spring element (64)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP3728821B1Valve device for an internal combustion engine
Publication Date: 2024.06.19 PIERBURG GMBH
  • EP3728821B1 patent drawingFigure 1
  • EP3728821B1 patent drawingFigure 2
  • EP3728821B1 patent drawingFigure 3

AI summary

Valve devices for internal combustion engines, comprising an actuator (12), which has an electric motor (14), a transmission (18) comprising a crown gear segment (40), and a spring element (64), and comprising a valve unit (20) with a valve stem (22) and a valve closing member (24), which is arranged on the valve stem (22) and interacts with a valve seat (26) that delimits a flow-through cross section between and inlet (28) and an outlet (30), are known. To enable these valve devices to be designed particularly compactly, the invention proposes that a cam (54) for generating a translational movement of the valve unit (20) acts on the valve stem (22) when the actuator (12) is rotated, the cam being arranged in a rotationally fixed manner relative to the crown gear segment (40).