Engine Valve Timing Control via Fuel Characteristic Detection

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Solution Overview

Problem

Heavy-duty natural gas engines are limited in their ability to operate with a wide range of fuel variants due to engine parameters such as compression ratio, which restricts their applications, and existing engine systems fail to adjust operation based on fuel composition.

Innovation Solution

An engine control system that includes a controller communicating with an in-cylinder sensor to determine fuel characteristics and adjust engine valve timing, allowing for selective regulation of fuel composition and operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If engine parameters such as compression ratio are fixed, then engine design is simplified, but the range of fuel variants that can be used is limited

Engineering Contradiction:
Improverange of fuel variantsVSAvoidengine parameter adjustment system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements dynamic adjustment of engine valve timing based on detected fuel characteristics. The controller modifies valve timing parameters in real-time according to the measured fuel properties, transforming the static engine operation into a dynamic adaptive system that can handle various fuel types without changing the physical engine structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters (valve timing) based on detected fuel characteristics. By measuring fuel properties and adjusting valve timing accordingly, the engine adapts to different fuel variants through parameter modification rather than structural changes, resolving the contradiction between versatility and complexity.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If engine valve timing is fixed, then control system is simpler, but fuel efficiency cannot be optimized for different fuel compositions

Engineering Contradiction:
Improvefuel efficiencyVSAvoidfuel-based adjustment system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent employs a feedback mechanism where fuel characteristics are detected by sensors and this information is fed back to the controller, which then adjusts valve timing accordingly. This closed-loop control system optimizes fuel efficiency by continuously adapting engine operation to the actual fuel being used, while keeping the hardware complexity manageable through software-based control.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If compression ratio is fixed, then manufacturing is easier, but adaptability to different fuel types is reduced

Engineering Contradiction:
Improvefuel composition adaptabilityVSAvoidengine parameter configuration
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Rather than manufacturing engines with different fixed compression ratios for different fuel types, the patent implements dynamic adjustment of valve timing to achieve the desired effective compression ratio adaptively. This allows a single engine design to be manufactured and then configured through software/control to handle various fuel compositions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7905206B2Engine control system having fuel-based adjustment
Publication Date: 2011.03.15 CATERPILLAR INC
  • US7905206B2 patent drawing
  • US7905206B2 patent drawing
  • US7905206B2 patent drawing

AI summary

A control system for an engine having a cylinder is disclosed having an engine valve configured to affect a fluid flow of the cylinder, an actuator configured to move the engine valve, and an in-cylinder sensor configured to generate a signal indicative of a characteristic of fuel entering the cylinder. The control system also has a controller in communication with the actuator and the sensor. The controller is configured to determine the characteristic of the fuel based on the signal and selectively regulate the actuator to adjust a timing of the engine valve based on the characteristic of the fuel.