Engine Valve Timing Control for Reduced Idling Emissions

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Solution Overview

Problem

Truck engines idle continuously while drivers sleep, causing noise, increased wear and tear, and undesirable emissions, as existing air-conditioning systems require continuous engine operation.

Innovation Solution

A method and engine system that controls valve timing to prevent fuel combustion during engine startup and shutdown, allowing valves to remain open for extended periods, reducing engine idling and emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the engine operates continuously to power the air-conditioning system during driver sleeping hours, then the air-conditioning function is maintained, but noise levels increase and driver sleep is disturbed

Engineering Contradiction:
Improveair-conditioning operationVSAvoidnoise
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful combustion process from the engine operation by preventing fuel combustion during startup and shutdown cycles while maintaining engine rotation through motor assistance. This allows the engine to operate without the harmful effects of combustion (noise, emissions) during specific periods when the driver is sleeping.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces an electric motor as an intermediary to assist engine startup and maintain rotation during shutdown conditions. The motor enables the engine to operate without combustion, thereby reducing noise while still providing the necessary mechanical motion for air-conditioning operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the engine idles continuously to maintain air-conditioning operation, then the cooling function is provided, but engine wear and tear increases

Engineering Contradiction:
Improveair-conditioning operationVSAvoidengine life
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements periodic combustion cycles rather than continuous combustion. By preventing combustion during startup and shutdown phases and enabling it only during optimal operating conditions, the engine experiences reduced wear and tear while still maintaining air-conditioning operation during driver sleeping hours.

Inventive Principle:
Principle #19Periodic action

3Ease of operation

If the engine operates at idle to power air-conditioning during driver sleep, then the cooling function is maintained, but fuel consumption increases

Engineering Contradiction:
Improveair-conditioning operationVSAvoidfuel consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent extracts the fuel combustion process from continuous operation by preventing combustion during startup and shutdown cycles. This reduces fuel consumption while maintaining the ability to provide air-conditioning cooling during driver sleeping periods through motor-assisted engine rotation.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If the engine idles continuously to maintain air-conditioning operation, then the cooling function is provided, but harmful emissions are generated

Engineering Contradiction:
Improveair-conditioning operationVSAvoidemissions
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent implements periodic combustion cycles, enabling fuel combustion only during optimal operating conditions rather than continuous idle operation. This significantly reduces harmful emissions including particulates and oxides of nitrogen while maintaining air-conditioning functionality during driver sleeping hours.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS7506625B2Method and apparatus for controlling engine valve timing
Publication Date: 2009.03.24 CATERPILLAR INC
  • US7506625B2 patent drawing
  • US7506625B2 patent drawing
  • US7506625B2 patent drawing

AI summary

A method of controlling an engine during an engine startup or shutdown condition includes operating a valve to open a port of a combustion chamber to allow fluid to flow between the combustion chamber and the port for at least one entire engine cycle. The method also includes preventing combustion of fuel during a combustion stroke of the at least one engine cycle. The engine cycle occurs during the engine startup or shutdown condition.