Engine Operating Point Control for High-Alcohol Fuel Warm-Up

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Solution Overview

Problem

When the temperature of the fuel is low, alcohol fuels vaporize less easily than gasoline fuels, leading to poor combustion and inefficient engine operation, especially at high alcohol concentrations.

Innovation Solution

An engine control device that adjusts the operating point of an engine based on the alcohol concentration in blended fuels, changing the operating point towards higher torque and lower speed when the alcohol concentration is high, but only after the engine has completed warm-up to ensure efficient fuel vaporization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the operating point is changed toward higher torque and lower speed when alcohol concentration is high, then thermal efficiency is improved, but combustion stability deteriorates due to poor fuel vaporization

Engineering Contradiction:
Improvethermal efficiencyVSAvoidcombustion stability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control device dynamically adjusts the operating point based on real-time detection of alcohol concentration and engine warm-up status. When alcohol concentration is high and warm-up is incomplete, the system maintains a different operating point strategy compared to when warm-up is complete, allowing optimal thermal efficiency while ensuring combustion stability under varying conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameters (torque and speed) based on the detected alcohol concentration and warm-up status. By adjusting these parameters conditionally, the system achieves high thermal efficiency when conditions permit while preventing combustion instability when fuel vaporization is problematic

Inventive Principle:
Principle #35Parameter changes

2Reliability

If fuel injection amount is increased to compensate for poor vaporization, then combustion completeness is improved, but fuel efficiency deteriorates due to unnecessary fuel addition

Engineering Contradiction:
Improvecombustion completenessVSAvoidfuel efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The control device uses feedback from the alcohol concentration detection to determine whether to adjust the operating point and fuel injection strategy. This feedback mechanism ensures that fuel injection amount is only increased when actually necessary (when alcohol concentration is high and warm-up is incomplete), preventing unnecessary fuel addition and maintaining fuel efficiency

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system applies partial fuel injection correction only when needed based on alcohol concentration and warm-up status, rather than continuously increasing fuel injection. This selective application of corrective action maintains combustion completeness when required while avoiding excessive fuel addition that would harm fuel efficiency

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The engine control device ensures efficient engine operation by preventing unnecessary increases in fuel injection, thereby avoiding poor combustion and maintaining optimal thermal efficiency.

Implementation Method 1

When the temperature of the fuel is a low temperature, an alcohol fuel vaporizes less easily than a gasoline fuel

Methodology Applied
Scientific EffectVaporization: Evaporation

Data Source

PatentUS12305586B2Engine control device
Publication Date: 2025.05.20 TOYOTA JIDOSHA KK
  • US12305586B2 patent drawing
  • US12305586B2 patent drawing
  • US12305586B2 patent drawing

AI summary

A control device changes an operation line of an engine to an operation line according to an alcohol concentration on the condition that warm-up of the engine has been completed. Thus, when warm-up of the engine has been completed, the control device changes an operating point that is set according to a required output toward a higher torque side and a lower speed side when the alcohol concentration in a blended fuel is high than when the alcohol concentration in the blended fuel is low. When warm-up of the engine has not been completed, the control device does not execute the change according to the alcohol concentration in the blended fuel of the operating point set according to the required output.