Aircraft Engine Water Injection Control for Thrust and Durability

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Solution Overview

Problem

Existing gas turbine engines face challenges in optimizing water augmentation for improved engine power, emissions, and durability due to varying engine and ambient operating parameters, necessitating a more adaptable and efficient water injection system.

Innovation Solution

Aircraft propulsion systems incorporating a water augmentation system with a tank, multiple injection locations, and a controller to manage water injection based on selected modes, including intercooling, combustor injection, and turbine cooling, along with a monitoring and control system to optimize engine operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If water is injected into the core flow path to improve engine power and durability, then engine performance is enhanced, but the system complexity increases due to multiple injection locations and mode selection requirements

Engineering Contradiction:
Improveengine durabilityVSAvoidwater augmentation system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The water augmentation system is designed with multi-functionality to address different engine needs through a single integrated system. The controller can operate the system in multiple modes (durability mode, emission reduction mode, thrust augmentation mode) and water can be injected at multiple locations (compressor section, combustor, turbine section) to achieve various objectives including improving engine durability, reducing emissions, and augmenting thrust.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The water augmentation system employs dynamic operation through mode selection based on varying engine and ambient conditions. The controller dynamically adjusts water injection rates, injection locations, and system operation modes according to detected parameters such as engine power requirements, temperature conditions, and flight profiles, allowing the system to adapt to changing operational demands.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple injection locations are used to optimize performance under varying conditions, then adaptability is improved, but the device complexity and control difficulty increase

Engineering Contradiction:
Improvewater augmentation adaptabilityVSAvoidinjection system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The water augmentation system is designed with multi-functionality to address different engine needs through a single integrated system. The controller can operate the system in multiple modes (durability mode, emission reduction mode, thrust augmentation mode) and water can be injected at multiple locations (compressor section, combustor, turbine section) to achieve various objectives including improving engine durability, reducing emissions, and augmenting thrust.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates a monitoring system that detects engine operating parameters and water availability, providing feedback to the controller. This feedback mechanism enables the controller to automatically adjust water injection rates, select appropriate injection locations, and determine optimal operation modes based on real-time conditions, simplifying the control of the multi-location injection system.

Inventive Principle:
Principle #23Feedback

3Productivity

If water injection is dynamically adjusted based on flight profiles and available water, then engine efficiency is optimized, but the control system complexity increases

Engineering Contradiction:
Improveengine efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system incorporates a monitoring system that detects engine operating parameters and water availability, providing feedback to the controller. This feedback mechanism enables the controller to automatically adjust water injection rates, select appropriate injection locations, and determine optimal operation modes based on real-time conditions, simplifying the control of the multi-location injection system.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The water augmentation system operates autonomously by using detected engine conditions and water availability information to automatically determine optimal operation modes and injection parameters. The controller self-adjusts the system based on feedback from monitoring sensors, eliminating the need for complex external control mechanisms while maintaining optimized engine efficiency.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances engine durability, reduces emissions, and augments thrust by dynamically adjusting water injection based on flight profiles and available water, ensuring efficient operation across varying conditions.

Implementation Method 1

water is injected into the compressor section for cooling a portion of an airflow through the compressor section

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Implementation Method 2

water is injected into the combustor to increase a mass flow of the exhaust gas expanded through the main turbine section

Methodology Applied
Scientific EffectMass flow augmentation:

Implementation Method 3

an injection location into a turbine cooling air flow

Methodology Applied
Scientific EffectEvaporative cooling: Evaporative Cooler

Data Source

PatentUS20260078697A1H2o performance and durability augmentation
Publication Date: 2026.03.19 RTX CORP
  • US20260078697A1 patent drawing
  • US20260078697A1 patent drawing
  • US20260078697A1 patent drawing

AI summary

An aircraft propulsion system includes a core engine that includes a core flow path through a main compressor where an inlet airflow is compressed and communicated to a combustor to generate an exhaust gas flow that is expanded through a main turbine section to generate power used to drive the main compressor and a propulsive fan. A water augmentation system includes a tank where water is stored and at least one location where water is communicated into the core flow path, and a controller programmed to operate the water augmentation system according to a selected mode of operation, a detected quantity of water and other conditions impacting engine operation.