Engineered Microbial Pathways for Sustainable 1,4-Butanediol Production

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Solution Overview

Problem

Current methods for producing 1,4-butanediol and its precursors rely on petroleum-based feedstocks and energy-intensive processes, necessitating the development of alternative, more sustainable production methods.

Innovation Solution

Design and production of microbial organisms with engineered biosynthetic pathways for 4-hydroxybutanoic acid, 1,4-butanediol, and related compounds, utilizing genetic modifications to express specific enzymes and pathways in organisms like E. coli, enabling the microbial production of these chemicals from renewable sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If petroleum-based feedstocks and conventional chemical processes are used to produce 1,4-butanediol, then production capacity and established industrial processes are maintained, but sustainability and energy consumption are worsened

Engineering Contradiction:
Improveproduction capacityVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces conventional chemical synthesis processes with biological fermentation processes using genetically engineered microorganisms. The mechanical/chemical system of petrochemical conversion is substituted with a biological system that uses microbial metabolism to produce 1,4-butanediol from renewable feedstocks, thereby reducing energy consumption and improving sustainability while maintaining productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the fundamental parameters of the production system by switching from petroleum-based feedstocks to renewable carbon sources and from high-temperature/pressure chemical processes to mild-condition fermentation processes. This parameter change enables sustainable production with lower energy input while achieving comparable or superior productivity

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If genetically engineered microbial organisms are developed for bioproduction, then sustainability and renewable feedstock utilization are improved, but process development time and complexity increase

Engineering Contradiction:
ImprovesustainabilityVSAvoidprocess development complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the biosynthetic pathway into discrete enzymatic steps and introduces them individually into the microbial host through genetic engineering. By dividing the complex biosynthesis of 1,4-butanediol into manageable pathway components (such as succinate semialdehyde dehydrogenase, GABA transaminase, and other enzymes), the development process becomes more systematic and controllable, reducing overall complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses intermediary compounds in the biosynthetic pathway (such as succinic semialdehyde, GABA, and 4-hydroxybutyrate) as measurable markers to track pathway functionality and product formation. These intermediaries serve as mediators that allow researchers to monitor and optimize the engineered pathway step-by-step, simplifying the development process

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If microbial biosynthesis pathways are engineered for 1,4-butanediol production, then renewable feedstock conversion is improved, but pathway stability and genetic consistency may be compromised

Engineering Contradiction:
Improverenewable feedstock conversionVSAvoidgenetic stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent employs universal genetic tools and standardized pathway modules that can be consistently applied across different microbial hosts. By using universally applicable genetic constructs and well-characterized enzyme pathways, the invention ensures reproducible and stable genetic transformations that maintain consistency across batches and production runs

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements feedback mechanisms through metabolic regulation where the accumulation of pathway intermediaries or end products influences enzyme activity and gene expression. This natural feedback control stabilizes the biosynthetic pathway by preventing metabolic imbalances and ensuring consistent product formation across generations of microbial cultures

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the sustainable production of 1,4-butanediol and its precursors, reducing reliance on petroleum-based feedstocks and energy consumption, while providing genetically stable microbial organisms suitable for continuous bioprocesses.

Implementation Method 1

microbial organisms having a 4-hydroxybutyrate, 1,4-butanediol, or other product pathway and being capable of producing 4-hydroxybutyrate, 1,4-butanediol, or other product

Methodology Applied
Scientific EffectBiosynthesis:

Implementation Method 2

methods of producing 4-hydroxybutyrate, 1,4-butanediol, or other product or related products using the microbial organisms

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS11932845B2Microorganisms and methods for production of 4-hydroxybutyrate, 1,4-butanediol and related compounds
Publication Date: 2024.03.19 GENOMATICA INC
  • US11932845B2 patent drawing
  • US11932845B2 patent drawing
  • US11932845B2 patent drawing

AI summary

The invention provides non-naturally occurring microbial organisms having a 4-hydroxybutyrate, 1,4-butanediol, or other product pathway and being capable of producing 4-hydroxybutyrate, 1,4-butanediol, or other product, wherein the microbial organism comprises one or more genetic modifications. The invention additionally provides methods of producing 4-hydroxybutyrate, 1,4-butanediol, or other product or related products using the microbial organisms.