Engineered Microorganisms for Adipic Acid Production

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Solution Overview

Problem

Current methods for producing adipic acid are inefficient and often involve the use of caustic chemicals and toxic byproducts, necessitating the development of biological pathways that can produce this six-carbon organic molecule with reduced environmental impact.

Innovation Solution

Engineered microorganisms with specific genetic modifications, such as increased aldehyde dehydrogenase, fatty acid synthase, and monooxygenase activities, are used to direct carbon flux towards adipic acid production, minimizing the use of caustic chemicals and toxic byproducts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional chemical methods are used to produce adipic acid, then production efficiency can be maintained, but harmful factors increase due to caustic chemicals and toxic byproducts

Engineering Contradiction:
Improveenvironmental impactVSAvoidproduction efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The patent replaces traditional chemical catalysis and mechanical processing systems with a biological system using engineered microorganisms. The microorganisms metabolize glucose through modified enzymatic pathways to produce adipic acid, substituting chemical reactions with biological metabolism. This eliminates caustic chemicals and toxic byproducts while maintaining production capability through biological synthesis pathways.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent modifies key parameters of the production system by changing from chemical reagents to biological catalysts (enzymes within microorganisms). The enzymatic activities of aldehyde dehydrogenase, fatty acid synthase, and monooxygenase are optimized to achieve efficient adipic acid production. This parameter change transforms the production method from high-harm chemical processes to low-harm biological processes.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If biological pathways are developed to reduce environmental impact, then harmful factors decrease, but manufacturing complexity increases due to genetic engineering requirements

Engineering Contradiction:
Improveenvironmental impactVSAvoidprocess complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs a single microorganism host that performs multiple functions: glucose uptake, glycolysis, fatty acid synthesis, and adipic acid production. The engineered microorganism integrates several metabolic pathways into one biological system, eliminating the need for separate chemical processing steps. This multi-functionality reduces overall process complexity despite the genetic engineering involved.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The engineered microorganisms autonomously carry out the production process by metabolizing glucose through their internal enzymatic pathways. The cells self-regulate their metabolism, taking up glucose from the medium and converting it to adipic acid without requiring external chemical reagents or complex process control. This self-service capability simplifies the manufacturing process despite the initial genetic engineering complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The engineered microorganisms effectively produce adipic acid with increased yield and reduced environmental impact, offering a cleaner and more efficient production method compared to traditional processes.

Implementation Method 1

Microorganisms employ various enzyme-driven biological pathways to support their own metabolism and growth

Methodology Applied
Scientific EffectEnzyme-driven biological pathways: Enzyme

Implementation Method 2

The pathways also can be altered to increase production or to produce different products that may be commercially valuable

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 3

Advances in recombinant molecular biology methodology allow researchers to isolate DNA from one organism and insert it into another organism, thus altering the cellular synthesis of enzymes or other proteins

Methodology Applied
Scientific EffectGenetic engineering:

Data Source

PatentUS9434966B2Biological methods for preparing adipic acid
Publication Date: 2016.09.06 RADICI CHIM
  • US9434966B2 patent drawing
  • US9434966B2 patent drawing
  • US9434966B2 patent drawing

AI summary

The technology relates in part to biological methods for producing adipic acid and engineered microorganisms capable of such production.