Engineered Xylanase Polypeptides for Efficient Biomass Saccharification

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Solution Overview

Problem

There is a need for new enzymes that can deconstruct cellulosic or hemicellulosic material more efficiently and provide cost-effective enzyme solutions for saccharification of cellulosic material.

Innovation Solution

The development of polypeptides with xylanase activity, catalytic domains, and carbohydrate binding modules, along with polynucleotides encoding these, which are used to treat cellulosic or hemicellulosic material to enhance saccharification and fermentation processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional enzymes are used for deconstruction of cellulosic or hemicellulosic material, then the process is simpler with existing enzyme solutions, but the degradation efficiency is insufficient and costs are higher

Engineering Contradiction:
Improvedegradation efficiencyVSAvoidenzyme solution cost-effectiveness
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by engineering specific amino acid substitutions at critical positions within the xylanase protein structure to enhance catalytic activity and thermal stability. The mutations are strategically placed in the catalytic domain and substrate binding regions to optimize local interactions with xylan substrates, thereby improving overall degradation efficiency without requiring complete enzyme replacement

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements parameter changes by modifying physical-chemical parameters of the xylanase enzyme through site-directed mutagenesis. Specific amino acid residues are altered to change the enzyme's catalytic rate constant (kcat), Michaelis constant (Km), and thermal stability parameters. These parameter optimizations enable the enzyme to maintain higher activity under industrial saccharification conditions, improving productivity while reducing enzyme dosage requirements and costs

Inventive Principle:
Principle #35Parameter changes

2Productivity

If existing enzyme solutions are used for saccharification, then the process design is straightforward, but the conversion efficiency of lignocellulosic feedstocks is insufficient

Engineering Contradiction:
Improvesaccharification efficiencyVSAvoidprocess consistency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by conducting site-directed mutagenesis and in vitro selection processes before industrial application to pre-optimize xylanase variants for specific saccharification conditions. The enzyme is engineered in advance to possess enhanced stability and activity characteristics tailored to industrial pretreatment conditions, ensuring consistent performance during large-scale saccharification operations without requiring process redesign

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polypeptides and polynucleotides enable more efficient degradation of cellulosic and hemicellulosic materials, facilitating the production of fermentation products like ethanol from lignocellulosic feedstocks, thereby improving the efficiency and reducing costs in the conversion process.

Implementation Method 1

Xylanases (e.g., endo-1,4-beta-xylanase, EC 3.2.1.8) hydrolyze internal β-1,4-xylosidic linkages in xylan to produce smaller molecular weight xylose and xylo-oligomers

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

Once the cellulose is converted to glucose and the hemicellulose to xylose, the glucose and xylose are fermented by yeast into ethanol

Methodology Applied
Scientific EffectFermentation: Fermentation

Data Source

PatentUS12385027B2Polypeptides having xylanase activity and polynucleotides encoding same
Publication Date: 2025.08.12 NOVOZYMES AS
  • US12385027B2 patent drawing
  • US12385027B2 patent drawing

AI summary

The present invention relates to isolated polypeptides having xylanase activity, catalytic domains, carbohydrate binding modules and polynucleotides encoding the polypeptides, catalytic domains or carbohydrate binding modules. The invention also relates to nucleic acid constructs, vectors, and host cells comprising the polynucleotides as well as methods of producing and using the polypeptides, catalytic domains or carbohydrate binding modules.