Engineered Yeast Ethanol Production Reducing Glycerol By-products

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Solution Overview

Problem

Existing ethanol production methods using yeast fermentation result in high ethanol yields but also produce significant amounts of by-products, such as glycerol, leading to fermentation penalties and reduced efficiency.

Innovation Solution

Development of engineered yeast strains that recombinantly express specific nucleic acids encoding glyceraldehyde-3-phosphate dehydrogenase and glucoamylase, while reducing or eliminating the expression of genes encoding glycerol-3-phosphate phosphatase, thereby enhancing ethanol production and reducing by-product formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If yeast fermentation is used to produce ethanol, then high ethanol yields are achieved, but significant amounts of by-products such as glycerol are produced leading to fermentation penalties

Engineering Contradiction:
Improveethanol yieldVSAvoidby-product formation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and eliminates the harmful glycerol production pathway by removing the glycerol-3-phosphate phosphatase gene (GPP1) from the yeast genome. This selective removal prevents the formation of glycerol by-product while preserving the ethanol production capability, directly addressing the contradiction between high ethanol yield and by-product formation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the metabolic parameters of the yeast by modifying gene expression levels. Specifically, it reduces or eliminates the expression of GPP1 gene encoding glycerol-3-phosphate phosphatase, and adjusts the expression of GAPN gene encoding glyceraldehyde-3-phosphate dehydrogenase. These parameter changes in gene expression redirect metabolic flux to produce ethanol while minimizing glycerol by-product formation

Inventive Principle:
Principle #35Parameter changes

2Object-generated harmful factors

If engineered yeast are used to reduce by-products, then glycerol production is reduced, but fermentation efficiency may be compromised

Engineering Contradiction:
Improveglycerol productionVSAvoidfermentation efficiency
Core Design Contradiction:
Object-generated harmful factorsVSProductivity

Solution Approach 1:

The patent employs feedback mechanisms through metabolic pathway regulation. By reducing GPP1 expression, the system prevents glycerol formation, and the resulting metabolic imbalance is compensated by adjusting GAPN expression to maintain optimal ethanol production rates, ensuring fermentation efficiency is preserved despite by-product reduction

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent makes coordinated parameter changes in multiple gene expressions simultaneously. It reduces GPP1 expression to minimize glycerol while concurrently adjusting GAPN expression to maintain glucose metabolism efficiency. This multi-parameter optimization ensures that reducing harmful by-products does not compromise fermentation productivity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The engineered yeast strains achieve high ethanol yields of at least 100 g/kg without fermentation penalties and produce significantly reduced levels of by-products, such as glycerol, compared to control strains.

Implementation Method 1

Ethanol is a renewable biofuel that can be produced through fermentation of natural products

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

recombinant nucleic acid encoding a glucoamylase

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS20250043317A1Methods for ethanol production using engineered yeast
Publication Date: 2025.02.06 CARGILL INC
  • US20250043317A1 patent drawing
  • US20250043317A1 patent drawing
  • US20250043317A1 patent drawing

AI summary

Aspects of the disclosure provide engineered microbes for ethanol production. Methods for microbe engineering and culturing are also provided herein. Such engineered microbes exhibit enhanced capabilities for ethanol production.