Enhanced storage support platform
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing storage rack systems face instability and interference issues during loading and unloading due to unsupported or improperly secured support members, which can lead to displacement of goods and hinder the loading process.
Innovation Solution
A cold-formed support member with a U-shaped body and connection flaps that conform to horizontal I-beams or C-beams, providing secure attachment points and preventing interference with the loading process, while also supporting heavy loads up to 3000 pounds.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If support members are not fastened to horizontal beams, then the structure is simpler and easier to assemble, but the support members become displaced during loading and unloading operations
Solution Approach 1:
The support member is divided into a central section and connection flaps at each end. The connection flaps are separate functional elements that can be attached to the horizontal beams independently, allowing the support member to be assembled in place while providing secure fastening points without requiring complex overall restructuring.
Solution Approach 2:
The connection flaps extend perpendicular to the longitudinal axis of the support member, creating a three-dimensional configuration. This dimensional change allows the flaps to wrap around and attach to the horizontal beams from multiple directions, providing stable positioning while maintaining ease of assembly through simple fastening operations.
2Reliability
If support members are fastened to horizontal beams with structures extending past the edge, then the support members are securely attached, but the extended structures interfere with loading and unloading processes
Solution Approach 1:
The connection flaps are nested within the spatial envelope defined by the horizontal beams and the support member body. The flaps attach to the beams without protruding beyond the plane formed by the beam edges, allowing secure attachment while preventing interference with loading operations. The flaps are effectively hidden within the structural framework.
Solution Approach 2:
The connection flaps are positioned specifically at the ends of the support member where attachment is needed, rather than extending the entire length. This localized attachment approach provides reliable fastening at critical points while maintaining clear loading surfaces and unobstructed access along the main body of the support member.
3Quantity of substance
If additional pallets are pushed against previously loaded containers, then more goods can be stored on the same surface, but the existing containers can be unintentionally pushed off the rear of the storage surface
Solution Approach 1:
The connection flaps create a preliminary restraining structure at the ends of the support member that prevents excessive movement or displacement of loaded containers. By providing secure attachment points that stabilize the support member position, the system preemptively counteracts the pushing forces that would otherwise cause containers to slide off the rear of the storage surface.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution ensures stable and reliable storage by maintaining the support members in place during loading and unloading, preventing displacement of goods and enhancing the overall operational efficiency of the storage rack system.
Implementation Method 1
The support member can be formed by cold or hot working metals such as steel or aluminum, such as by pressing or rolling
Data Source
AI summary
Warehouse support structures capable of supporting heavy loads are supported by support members coupled to horizontal support beams, attached to vertical columns. The structure can comprise wire a mesh platform. The front end can be bent down, to nest against a horizontal support beam. The rear end can be bent up, over the horizontal to act as a pallet safety stop. It can also extend rearwards from the horizontal beam to provide additional support surface area. The construction presents a smooth, easy to assemble, snag free construction.