Entropy-Based Multiphase Flow Detection in Pipes

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Solution Overview

Problem

Existing systems for characterizing multiphase fluid flow in pipes face challenges such as continuous and random background noise, low signal-to-noise ratios, and the inability to accurately measure flow regimes and solid content, which hinders efficient hydrocarbon production and reservoir management.

Innovation Solution

The use of approximate entropy calculations and principal component analysis to segment and analyze acoustic signals from multiphase fluid flows, allowing for real-time, non-invasive, and computationally efficient measurement of flow parameters, including the presence of solids like sand, without impeding the flow and using non-radioactive methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If acoustic emission sensors and traditional analysis methods are used, then flow regime detection is attempted, but measurement precision deteriorates due to continuous and random background acoustic noise

Engineering Contradiction:
Improveflow regime detection accuracyVSAvoidbackground acoustic noise
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent segments the acoustic signal analysis into multiple frequency bands using Fourier transforms and spectral analysis. By dividing the continuous acoustic signal into discrete frequency components, the system can identify and isolate flow regime-specific frequencies from background noise, thereby improving measurement precision despite noisy conditions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transforms the acoustic signal from time domain to frequency domain using Fourier transforms, changing the parameter representation from temporal amplitude to spectral frequency content. This parameter transformation enables the detection system to identify flow regimes based on characteristic frequency signatures rather than raw acoustic amplitude, effectively filtering out random background noise

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If active acoustic systems are used to convey acoustic frequencies through the flow, then flow regime measurement is attempted, but device complexity increases

Engineering Contradiction:
Improveflow regime characterizationVSAvoidsystem configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs passive acoustic emission sensing that utilizes the natural acoustic signals generated by the multiphase flow itself, rather than requiring external acoustic sources. The flow regime characteristics naturally modulate the acoustic emissions, allowing the system to self-characterize without additional active components, thereby reducing device complexity while maintaining measurement precision

Inventive Principle:
Principle #25Self-service

3Measurement precision

If thresholding and template matching techniques are used for flow regime identification, then processing speed is reduced, but measurement precision is maintained

Engineering Contradiction:
Improveflow regime identification accuracyVSAvoidreal-time processing capability
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent replaces traditional mechanical signal processing methods (thresholding and template matching) with spectral analysis-based frequency domain processing. By using Fast Fourier Transforms and spectral feature extraction, the system achieves both real-time processing speed and accurate flow regime identification through characteristic frequency pattern recognition rather than time-domain threshold comparisons

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate, real-time characterization of multiphase fluid flow regimes and parameters, improving monitoring and production efficiency in hydrocarbon retrieval applications by distinguishing between different flow regimes and reducing noise interference.

Implementation Method 1

an acoustic emission sensor disposed proximate to the segment of pipe and operable to receive an acoustic emission from a MPF

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Data Source

PatentUS10487648B2Entropy based multiphase flow detection
Publication Date: 2019.11.26 SAUDI ARABIAN OIL CO
  • US10487648B2 patent drawing
  • US10487648B2 patent drawing
  • US10487648B2 patent drawing

AI summary

Systems, computer-implemented methods, and non-transitory computer-readable medium having a stored computer program provide characterization of multiphase fluid flow (MPF) using approximate entropy calculation techniques to enhance measuring and monitoring of a flow regime in a segment of pipe for hydrocarbon-production operations. The systems and methods can be optimized using principal component analysis.