Environmental control system utilizing bleed pressure assist

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Solution Overview

Problem

Current aircraft air conditioning systems rely on high engine bleed pressures for cabin pressurization and cooling, which are inefficient in terms of engine fuel burn, especially as the aerospace industry moves towards more efficient aircraft designs.

Innovation Solution

An environmental control system that utilizes bleed pressures near cabin pressure, combined with air recirculation and heat exchangers, to provide efficient cabin pressurization and cooling, incorporating a compressing device with a compressor and turbines to manage pressure and temperature effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high engine bleed pressures are used for cabin pressurization and cooling, then effective cabin pressurization and cooling is achieved, but engine fuel burn efficiency deteriorates

Engineering Contradiction:
Improvecabin pressurization and cooling effectivenessVSAvoidengine fuel burn efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system divides the air flow into multiple paths: a first portion of bleed air is directed to the compressor for pressurization, while a second portion bypasses the compressor and mixes with the pressurized air downstream. This segmentation allows the system to use lower bleed pressures while maintaining cabin pressurization effectiveness, thereby improving fuel burn efficiency

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Recirculated cabin air serves as an intermediary medium that is mixed with the bleed air and pressurized air. This recirculation approach reduces the total amount of high-pressure bleed air needed from the engine, improving fuel efficiency while maintaining adequate cabin pressurization and cooling

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If low-pressure bleed air is used, then engine fuel burn efficiency improves, but cabin pressurization capability deteriorates

Engineering Contradiction:
Improveengine fuel burn efficiencyVSAvoidcabin pressurization capability
Core Design Contradiction:
Use of energy by moving objectVSStress or pressure

Solution Approach 1:

The system employs a compressor driven by turbine expansion of bleed air to mechanically pressurize the first portion of air. This pneumatic compression mechanism enables the system to achieve required cabin pressurization levels using lower-pressure bleed air sources, thereby improving fuel burn efficiency while maintaining pressurization capability

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The system merges multiple air streams at different pressures and temperatures: pressurized air from the compressor, unpressurized bleed air bypassing the compressor, and recirculated cabin air. This combining of streams allows the system to achieve adequate cabin pressurization and temperature control using lower overall bleed pressure, improving fuel efficiency

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces engine fuel burn by utilizing low-pressure bleed air and recirculation, achieving high engine fuel burn efficiency while maintaining effective cabin pressurization and cooling.

Implementation Method 1

a compressor that receives the medium

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a first turbine downstream of the compressor

Methodology Applied
Scientific EffectTurbine: Turbine

Implementation Method 3

at least one heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10850853B2Environmental control system utilizing bleed pressure assist
Publication Date: 2020.12.01 HAMILTON SUNDSTRAND CORP
  • US10850853B2 patent drawing
  • US10850853B2 patent drawing
  • US10850853B2 patent drawing

AI summary

A system is provided. The system includes a first inlet providing a medium from a source, a compressing device in communication with the first inlet, and at least one heat exchanger. The compressing device includes a compressor that receives the medium, a first turbine downstream of the compressor, and a second turbine that receives the medium. An outlet of the at least one heat exchanger is in fluid communication with an inlet of the compressor and an inlet of the first turbine.