Enzymatic Cleaning Concentrate With Chelation for Corrosion Control
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Solution Overview
Problem
Existing cleaning agents, particularly mildly alkaline enzymatic agents, suffer from unsatisfactory cleaning performance and high application concentrations, and can be corrosive to metal surfaces, while strongly alkaline agents are aggressive on sensitive surfaces.
Innovation Solution
A liquid cleaning agent concentrate comprising phosphonate, two different chelating agents, and an enzyme, with a pH of 9 or higher, which is diluted to create a ready-to-use solution for effective cleaning with low concentration and high material compatibility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Object-affected harmful factors
If mildly alkaline enzymatic cleaning agents are used, then material compatibility is improved, but cleaning performance deteriorates and application concentration increases
Solution Approach 1:
The patent combines multiple cleaning mechanisms (enzymatic action, chelating agents, surfactants, and alkaline components) into a single formulation that achieves both high material compatibility and superior cleaning performance, eliminating the need to choose between mildness and effectiveness
Solution Approach 2:
The cleaning agent uses a composite formulation containing enzyme mixtures (proteolytic, amylolytic, lipolytic enzymes), multiple chelating agents (EDTA, HEDTA, DTPA), surfactants, and alkaline substances that work synergistically to provide both gentle material compatibility and high cleaning performance
2Productivity
If strongly alkaline cleaning agents are used, then cleaning performance is improved, but material compatibility deteriorates due to corrosive effects on metal surfaces
Solution Approach 1:
The patent optimizes the pH parameter to be mildly alkaline (pH 9-11) rather than strongly alkaline, and adjusts the concentration of alkaline substances within specific ranges (0.1-5% NaOH equivalent) to achieve effective cleaning while preventing corrosion of metal surfaces
Solution Approach 2:
The patent introduces chelating agents (EDTA, HEDTA, DTPA) as intermediary substances that bind metal ions and prevent direct interaction between alkaline components and metal surfaces, thereby reducing corrosion while maintaining cleaning effectiveness
3Object-affected harmful factors
If enzymatic cleaning agents are used, then material compatibility is improved, but application concentration increases
Solution Approach 1:
The patent combines multiple enzymatic activities (proteolytic, amylolytic, lipolytic enzymes) in a synergistic formulation that achieves high cleaning performance at low application concentrations (0.1-5% v/v), eliminating the need for high concentrations of single enzymes
Solution Approach 2:
The cleaning agent uses a composite enzyme mixture containing different types of enzymes (proteases, amylases, lipases) along with other cleaning components that work together to provide high efficacy at low application concentrations
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The concentrate achieves superior cleaning performance and corrosion inhibition on various materials, including metal surfaces, allowing cold water dispensing without excessive foam, and maintains pH stability.
Implementation Method 1
the phosphonate shows the advantageous effect as corrosion inhibitor
Implementation Method 2
the phosphonate serves to stabilize the cleaning formulation. Without phosphonate, considerable fluctuations in the pH in the liquid cleaning agent concentrate are observed
Implementation Method 3
a first chelating agent selected from (hydroxyethyl)ethylenediaminetriacetic acid, methylglycinediacetic acid and salts thereof
Implementation Method 4
at least one enzyme, preferably proteolytic enzyme
Data Source
AI summary
Liquid cleaning agent concentrate comprising: a. at least one phosphonate, b. a first complexing agent selected from aminopolycarboxylic acids, hydroxycarboxylic acids, hydroxypolycarboxylic acids and their salts, and c. at least one enzyme, preferably proteolytic enzyme, a pH of the liquid cleaning agent concentrate being 9 or >9). The invention also relates to a ready-to-use solution; to uses thereof for cleaning and/or disinfecting objects and to cleaning methods.


