Enzymatic Separation of Monocot Plant Anatomical Structures

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Solution Overview

Problem

Conventional methods for separating monocotyledonous plant matter into vascular bundles, pith, and rind are inefficient due to the heterogeneous nature of these materials, limiting their effective isolation and utilization in industrial processing.

Innovation Solution

A method involving the use of enzymes such as glycohydrolases and oxidoreductases, combined with anaerobic storage and heating, followed by drying and milling, to break down polysaccharide linkages and facilitate the separation of anatomical structures in monocotyledonous plant matter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional mechanical fractionation methods are used to separate plant matter, then the process is simple and straightforward, but the separation effectiveness and purity of isolated vascular bundles are limited

Engineering Contradiction:
Improveseparation effectivenessVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent introduces enzymes as intermediary substances to mediate the separation process. These enzymes selectively degrade matrix components (lignin, hemicellulose, pectin) that bind vascular bundles to other plant tissues, enabling effective isolation without complex mechanical procedures. The enzyme treatment acts as a chemical mediator that facilitates separation by modifying the binding properties of plant tissue components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs parameter changes by controlling enzyme reaction conditions including temperature (40-60°C), pH levels, and incubation time to optimize separation effectiveness. By adjusting these parameters, the process achieves high purity vascular bundle isolation while maintaining a relatively simple procedural framework, resolving the contradiction between separation effectiveness and process complexity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If enzyme treatment is applied to break down polysaccharide linkages, then the separation efficiency and purity improve, but the process time and energy consumption increase

Engineering Contradiction:
Improvepurity of anatomical structuresVSAvoidprocess duration
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary mechanical size reduction (milling or grinding) to the plant matter before enzyme treatment. This preliminary action increases the surface area and accessibility of enzyme targets, significantly reducing the subsequent enzyme reaction time required to achieve high purity separation. By performing this preparatory step, the overall process duration is reduced while maintaining high purification effectiveness.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses controlled enzyme dosing where enzyme quantities and treatment durations are optimized to achieve sufficient degradation of binding matrices without excessive treatment. This partial action approach achieves the necessary purity levels for vascular bundle isolation while minimizing unnecessary process time and energy consumption, balancing purification quality with process efficiency.

Inventive Principle:
Principle #16Partial or excessive action

3Productivity

If heterogeneous plant materials are processed without pre-treatment, then the processing flow remains simple, but the isolation of specific anatomical structures is inefficient

Engineering Contradiction:
Improveisolation efficiencyVSAvoidnumber of processing steps
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the heterogeneous plant material processing into distinct functional stages: (1) size reduction to break down tissue structures, (2) enzyme treatment to selectively degrade specific matrix components, and (3) separation to isolate vascular bundles. This segmentation transforms a single complex inefficient process into multiple simpler, targeted steps that collectively achieve high isolation efficiency while maintaining overall process simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces intensive mechanical fractionation methods with a biochemical approach using enzymes to achieve separation. Instead of relying on complex mechanical sorting and fractionation procedures to handle heterogeneous plant materials, the enzyme treatment selectively degrades binding matrices, allowing vascular bundles to be isolated through simpler physical separation methods, thereby improving productivity without significantly increasing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enhances the purity and separation efficiency of vascular bundles, pith, and rind, improving the economic viability of downstream feedstock conversion processes and enabling targeted use of each anatomical structure for diverse applications.

Implementation Method 1

combining monocotyledonous plant matter with one or more enzymes where the one or more enzymes include one or more glycohydrolases

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Implementation Method 2

the one or more enzymes include one or more oxidoreductases

Methodology Applied
Scientific EffectOxidation-reduction reaction: Redox Reactions

Implementation Method 3

heating the one or more enzymes and monocotyledonous plant matter during the anaerobic conditions to form treated plant matter

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 4

drying the treated plant matter

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS20240158817A1Methods for separating plant matter into anatomical structures
Publication Date: 2024.05.16 BATTELLE ENERGY ALLIANCE LLC
  • US20240158817A1 patent drawing
  • US20240158817A1 patent drawing
  • US20240158817A1 patent drawing

AI summary

Methods of separating plant matter are described herein. The methods may include contacting monocotyledonous plant matter with one or more enzymes or one or more organisms expressing one or more enzymes, where the monocotyledonous plant matter includes vascular bundles, pith, and rind. Following the enzymatic treatment, additional processing of the plant matter may be undertaken through mechanical means. The low-intensity mechanical processing may dislodge the pith, rind, and vascular bundles from one another while minimizing energy consumption and potential damage to the plant matter. Further processing may include sorting mechanisms such as mechanical screening or pneumatic air classification. The incorporation of enzymatic treatment prior to mechanical separation may enhance the efficiency and effectiveness of separating the rind, pith, and vascular bundles from one another compared to conventional mechanical separation methods.