Enzymatic Yeast Digestion Fermentation Medium

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Solution Overview

Problem

Current fermentation media are not optimized for achieving high biomass yields of microbial cultures, and they may not be optimal for the stability and storage of the final products, particularly in terms of allergenicity and nutritional characteristics.

Innovation Solution

An enzymatic digestion method is employed using whole and/or autolysed yeast cells with enzymes such as proteases, lipases, and amylases to create a fermentation medium that enhances biomass yield, stability, and reduces allergenicity, incorporating both soluble and insoluble yeast components for improved microbial growth and product stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional fermentation media are used, then the media can support microbial growth, but the biomass yield is not optimized and the final product stability is compromised

Engineering Contradiction:
Improvebiomass yieldVSAvoidproduct stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by modifying the fermentation medium composition through enzymatic digestion of yeast cells. Proteases, lipases, and amylases are used to break down yeast cell components, transforming the medium's chemical composition. This creates optimized nutrient profiles that simultaneously enhance biomass yield and improve product stability, resolving the contradiction between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite materials by combining enzymatically digested yeast cell components with traditional fermentation media. The digest contains a mixture of broken-down cell wall components, proteins, carbohydrates, and lipids that work synergistically to support microbial growth while enhancing final product stability. This composite approach allows optimization of both biomass yield and product reliability.

Inventive Principle:
Principle #40Composite materials

2Productivity

If yeast extract is used in fermentation media, then microbial growth is supported, but allergenicity of the final product increases

Engineering Contradiction:
Improvemicrobial growthVSAvoidallergenicity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies segmentation by breaking down intact yeast cells into smaller components through enzymatic digestion. Proteases cleave proteins into peptides and amino acids, while other enzymes degrade complex macromolecules. This segmentation reduces the molecular size and complexity of potential allergens while retaining nutritional value, allowing microbial growth support with reduced allergenicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses enzymes as intermediaries to transform yeast cell components into less allergenic forms. The enzymatic digestion process acts as a mediator that converts intact yeast proteins and cell wall components into smaller, less immunogenic fragments. This intermediary transformation maintains the growth-supporting properties while reducing harmful allergenic effects.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If complex undefined fermentation media are used, then microbial viability is maintained, but the composition is not optimal for high biomass yield

Engineering Contradiction:
Improvemicrobial viabilityVSAvoidbiomass yield
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies preliminary action by pre-digesting yeast cells with enzymes before using them in fermentation. This preliminary enzymatic treatment breaks down complex yeast components into more bioavailable forms, creating an optimized nutrient profile in advance. When microbes are inoculated, they immediately encounter pre-processed nutrients that support both viability and enhanced biomass production, eliminating the need to choose between the two.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method results in increased microbial biomass yield, improved stability, and prolonged storage time of the final product, with reduced allergenicity, making it suitable for food, feed, and pharmaceutical applications.

Implementation Method 1

treating the yeast cells and/or the lysate thereof with one or more enzymes that are capable of digesting cell components, including the cell wall components, proteins, carbohydrates, nucleic acids etc.

Methodology Applied
Scientific EffectEnzymatic digestion: Enzyme

Implementation Method 2

treating the yeast cells and/or the lysate thereof with one or more enzymes that are capable of digesting cell components

Methodology Applied
Scientific EffectHydrolysis: Hydrolysis

Data Source

PatentUS8361778B2Composition comprising enzymatically digested yeast cells and method of preparing same
Publication Date: 2013.01.29 CHR HANSEN AS
  • US8361778B2 patent drawing
  • US8361778B2 patent drawing
  • US8361778B2 patent drawing

AI summary

The present invention relates to the field of fermentation media. More specifically, the invention provides a method for preparing a composition useful for culturing microbial cells wherein whole and/or autolysed yeast cells are enzymatically treated to obtain the composition. The microbial cultures obtained have increased stability and are useful in the manufacturing of food, feed and as a pharmaceutical product.