Enzyme-Integrated Polyurethane Foam Wound Dressing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current antimicrobial wound dressings are cytotoxic due to their non-discriminatory mode of action, disrupting both bacterial cells and host cells, and fail to effectively manage exudate in infected wounds, leading to inadequate infection control and wound healing.

Innovation Solution

A polyurethane foam wound dressing is developed, integrating an oxidoreductase enzyme and its substrate, which generates hydrogen peroxide upon hydration, providing sustained antimicrobial activity and promoting wound healing by mimicking the body's immune response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional antimicrobial wound dressings are used, then antimicrobial activity is provided, but cytotoxicity occurs due to non-discriminatory mode of action disrupting both bacterial and host cells

Engineering Contradiction:
Improveantimicrobial activityVSAvoidcytotoxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The wound dressing employs glucose oxidase enzyme integrated into the foam structure that locally generates hydrogen peroxide only where needed (at the wound site), providing selective antimicrobial activity without system-wide cytotoxic effects. The enzyme-substrate system is confined to the dressing material, creating localized chemical action that spares healthy tissues.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the mode of action from non-discriminatory chemical antimicrobials to an enzyme-catalyzed system that produces hydrogen peroxide on-demand. This parameter change in the chemical mechanism allows for controlled, sustained antimicrobial activity that mimics the body's immune response, reducing harmful cytotoxic effects while maintaining efficacy.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If antimicrobial products are used to treat infected wounds, then infection control is improved, but exudate management remains inadequate leading to continued infection

Engineering Contradiction:
Improveinfection controlVSAvoidexudate volume
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The polyurethane foam wound dressing performs multiple functions simultaneously: it absorbs excess exudate, maintains moisture levels in the wound bed, and provides sustained hydrogen peroxide production for antimicrobial activity. This multi-functionality addresses both the infection control need and the exudate management requirement in a single product.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The glucose oxidase enzyme remains active throughout the dressing's usage period, continuously generating hydrogen peroxide as long as glucose substrate is available. This continuous antimicrobial action ensures ongoing infection control without requiring repeated application or changing of the dressing, while the foam structure continuously manages exudate.

Inventive Principle:
Principle #20Continuity of useful action

3Duration of action of stationary object

If enzyme and substrate are added during foam production, then sustained hydrogen peroxide production is achieved, but manufacturing complexity increases

Engineering Contradiction:
Improvesustained hydrogen peroxide productionVSAvoidmanufacturing process complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The glucose oxidase enzyme and glucose substrate are integrated directly into the foam matrix during the foam formation process, merging the antimicrobial function with the structural material. This integration ensures the enzyme and substrate remain together throughout the product lifecycle, providing sustained hydrogen peroxide production without requiring separate delivery systems or complex assembly steps.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The foam dressing effectively manages exudate, maintains moisture levels, and provides sustained hydrogen peroxide production, disrupting bacterial cells while modulating key wound healing processes, thus addressing the cytotoxicity and exudate management issues of existing products.

Implementation Method 1

the integral enzyme is able to metabolise the integral enzyme substrate producing hydrogen peroxide

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

For example, glucose oxidase metabolises glucose producing hydrogen peroxide

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

The foam serves to absorb wound exudate to avoid maceration whilst swelling to conform to the wound bed

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS10925994B2Composition
Publication Date: 2021.02.23 SYSTAGENIX WOUND MANAGEMENT LTD
  • US10925994B2 patent drawing
  • US10925994B2 patent drawing

AI summary

A polyurethane foam wound dressing, the foam integrally comprising an oxidoreductase enzyme and a substrate for the enzyme. The foam is produced by mixing a polyurethane polymer, water, an oxidoreductase enzyme and substrate for the enzyme and drying the resulting product.