EPCMC Synchronous Buck Converter Feedforward Circuit

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Solution Overview

Problem

Existing DC-DC power converters using emulated peak current mode control are sensitive to variations in inductor values and current sense elements, leading to underdamped performance and susceptibility to supply line voltage disturbances, especially in applications with wide input voltage ranges.

Innovation Solution

The proposed emulated peak current mode control (EPCMC) synchronous buck converter incorporates a feedforward circuit with a multiplier-divider circuit, gain stage, and delay mechanism to generate a feedforward voltage based on differential current sense voltages, reducing dependency on inductor and current sense element values and achieving zero susceptibility to input supply disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If optimal slew rate of slope compensation ramp voltage is selected to achieve zero susceptibility to input supply disturbances, then power supply rejection is improved, but the converter becomes extremely sensitive to variation in inductor and current sense element values

Engineering Contradiction:
Improvesusceptibility to input supply disturbancesVSAvoidsensitivity to component value variation
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the control parameter from fixed optimal slew rate to a dynamically adjusted ramp voltage that compensates for component variations. The controller modifies the ramp voltage characteristics based on feedback signals, allowing the system to maintain zero susceptibility to input supply disturbances while becoming insensitive to inductor and current sense element value variations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces feedback mechanisms where the controller monitors the actual converter performance and adjusts the ramp voltage accordingly. This feedback loop enables the system to automatically compensate for component tolerances and variations, resolving the contradiction between achieving optimal power supply rejection and maintaining reliability against component variations.

Inventive Principle:
Principle #23Feedback

2Object-affected harmful factors

If optimal slew rate of slope compensation ramp voltage is selected for zero susceptibility to input supply disturbances, then power supply rejection is improved, but underdamped performance of the current loop occurs

Engineering Contradiction:
Improvesusceptibility to input supply disturbancesVSAvoidcurrent loop damping
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The patent transforms the static ramp voltage into a dynamic control signal that adapts its characteristics during operation. The controller dynamically adjusts the ramp voltage based on real-time converter state, enabling the system to achieve both zero susceptibility to input supply disturbances and proper current loop damping by optimizing the ramp characteristics adaptively.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If emulated current mode control is used to handle wide input voltage range, then adaptability is improved, but dependency on inductor and current sense element values increases

Engineering Contradiction:
Improvewide input voltage range handlingVSAvoiddependency on component values
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs feedback control where the controller continuously monitors converter operation and adjusts the ramp voltage based on actual performance. This feedback mechanism enables the emulated current mode control to maintain adaptability across wide input voltage ranges while compensating for component value variations, thereby reducing dependency on precise inductor and current sense element values.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11444535B2DC-DC converter with improved line transient rejection
Publication Date: 2022.09.13 MICROCHIP TECHNOLOGY INC
  • US11444535B2 patent drawing
  • US11444535B2 patent drawing
  • US11444535B2 patent drawing

AI summary

An emulated peak current mode control (EPCMC) synchronous buck converter device is provided, and may include a converter having an inductor, a high-side switch, and a low-side switch, and an EPCM controller. The controller may include a PWM latch to alternately turn on and off the high-side and low-side switches, a current sense element to output a current sense voltage based on the inductor current, and a feedforward circuit to generate a feedforward voltage. The current sense element outputs a first current sense voltage while the low-side switch is turned on, and outputs a second current sense voltage while the low-side switch is turned off. The feedforward voltage is generated based on a voltage differential that represents a difference between the first current sense voltage and the second current sense voltage, and the PWM latch alternately turns on and off the high-side and low-side switches based on the feedforward voltage.