Episulfide Optical Lens Composition for Low-Haze Curing

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Solution Overview

Problem

Existing episulfide-based optical materials and cured products suffer from high haze, which affects their optical clarity and performance.

Innovation Solution

An episulfide composition containing optically active compounds with specific asymmetric carbon configurations and peak area ratios, optimized for reduced haze and improved curability, is used to produce a polymerizable composition that results in a cured product with reduced haze and enhanced properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional episulfide compounds are used to produce optical materials, then the materials achieve good refractive index, but the cured products exhibit high haze that reduces optical clarity

Engineering Contradiction:
Improveoptical clarityVSAvoidhaze
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the stereochemical parameters of the episulfide compound by specifying precise peak area ratios of optical isomers (RS: 10-50%, RR: 30-70%, SS: 10-50%) to control the molecular arrangement in the cured product, thereby reducing haze while maintaining refractive index

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes asymmetric carbon atoms in the episulfide compound structure and controls the asymmetry through specific optical isomer ratios, creating a non-random molecular configuration that reduces light scattering and haze in the cured optical material

Inventive Principle:
Principle #4Asymmetry

2Reliability

If conventional episulfide compositions are used, then the manufacturing process is simple, but the curability and handling properties are insufficient

Engineering Contradiction:
ImprovecurabilityVSAvoidcomposition complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent optimizes the compositional parameters by specifying precise ratios of optical isomers and adding a polymerization catalyst, transforming the composition from a simple single compound to a controlled multi-component system that achieves reliable curability while maintaining manageable complexity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The episulfide composition achieves a cured product with reduced haze and improved curability, suitable for producing optical materials with high refractive index and excellent optical clarity.

Implementation Method 1

A polymerizable composition comprising the episulfide composition and a polymerization catalyst

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentEP4656634A1Episulfide composition, polymerizable composition, cured product, optical material, and lens
Publication Date: 2025.12.03 MITSUI CHEMICALS INC
  • EP4656634A1 patent drawing
  • EP4656634A1 patent drawing
  • EP4656634A1 patent drawing

AI summary

An episulfide composition containing an compound A, wherein: the compound A comprises a sulfide bond, an episulfide ring 1 containing an asymmetric carbon C*1, and an episulfide ring 2 containing an asymmetric carbon C*2, wherein the compound A comprises: at least one of a compound A-SS in which both of the C*1 and the C*2 have an S configuration, or a compound A-RR in which both of the C*1 and the C*2 have an R configuration; and a compound A-RS in which one of the C*1 and the C*2 has an R configuration, and another has an S configuration; and wherein a ratio of a peak area RS of the compound A-RS to a total peak area T of the compound A-SS, the compound A-RR and the compound A-RS, as measured by HPLC, is 10 to 80 area %.