Heterostructures with nanostructures of layered material

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Solution Overview

Problem

The epitaxy of hBN/G heterostructures with controlled interface configuration has remained elusive, and the experimentally measured emission energy for monolayer hBN on graphene differs significantly from the theoretically predicted bandgap, hindering the precise synthesis of high-quality 2D devices.

Innovation Solution

A method involving interface-mediated growth at high temperatures near the decomposition temperature of layered materials to achieve a single atomic configuration at the nucleation interface, enabling unidirectional growth of monolayer hBN nanoribbons with a stable ACG||AChBN interface, forming a uniform moiré superlattice and enhancing bandgap renormalization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional epitaxial growth methods are used to grow hBN/G heterostructures, then the growth process can be performed under standard conditions, but the interface configuration cannot be controlled and multiple atomic configurations are formed

Engineering Contradiction:
Improveinterface configuration controlVSAvoidgrowth process complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by increasing the growth temperature to near the decomposition temperature of hBN (around 1000-1500°C). This extreme temperature parameter change enables the system to achieve a single atomic configuration at the nucleation interface, transforming the uncontrolled multi-configuration growth into controlled single-configuration growth. The high temperature parameter fundamentally alters the growth dynamics to achieve precise interface control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent utilizes phase transitions by operating near the decomposition temperature of hBN, where the material approaches its thermal decomposition point. This near-critical temperature regime creates a phase transition environment that enables selective nucleation of a single atomic configuration. The thermal energy at this phase transition boundary allows atoms to arrange themselves in a specific stable configuration, achieving the desired interface control.

Inventive Principle:
Principle #36Phase transitions

2Stability of the object's composition

If growth is performed at lower temperatures, then the layered material remains stable, but the nucleation interface forms with multiple atomic configurations leading to uncontrolled growth

Engineering Contradiction:
Improvelayered material stabilityVSAvoidnucleation interface configuration
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The patent fundamentally changes the temperature parameter from conventional growth temperatures to near-decomposition temperatures. This parameter change transforms the stability-growth control trade-off: at these extreme temperatures, the system achieves both material stability (through rapid nucleation before decomposition) and precise interface configuration control (through selective stabilization of single atomic configuration). The parameter change resolves the contradiction by operating in a previously inaccessible temperature regime.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional growth temperatures are used, then the growth process is easier to control, but the emission energy does not match the theoretical bandgap prediction

Engineering Contradiction:
Improvegrowth process controlVSAvoidemission energy accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent changes the growth temperature parameter to near-decomposition conditions, which fundamentally alters the material properties and growth dynamics. This parameter change enables precise control of the nucleation interface configuration, which in turn controls the electronic structure and emission energy. The resulting emission energy matches the theoretical bandgap prediction, resolving the discrepancy observed in conventional growth. The ease of manufacture is maintained through the self-organizing nature of the high-temperature growth process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the controlled synthesis of high-quality, wafer-scale hBN/G heterostructures with a giant bandgap renormalization, exhibiting deep-ultraviolet photoluminescence and superior structural, electrical, and optical properties, suitable for quantum computing and optoelectronic devices.

Implementation Method 1

Growing the nanostructure is implemented at a growth temperature sufficiently near a decomposition temperature of the layered material such that a nucleation interface of the nanostructure has a single atomic configuration

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Implementation Method 2

The nanostructure is disposed on, and is in contact with, the layered material surface of the substrate to form a moiré superlattice

Methodology Applied
Scientific EffectMoiré superlattice: Moiré Effect

Implementation Method 3

exhibiting deep-ultraviolet photoluminescence

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 4

giant bandgap renormalization

Methodology Applied
Scientific EffectBandgap renormalization:

Data Source

PatentUS20250227949A1Heterostructures with nanostructures of layered material
Publication Date: 2025.07.10 THE RGT UNIV OF MICHIGAN
  • US20250227949A1 patent drawing
  • US20250227949A1 patent drawing
  • US20250227949A1 patent drawing

AI summary

A method of fabricating a heterostructure includes forming a layered material structure such that the layered material structure has an edge, and growing epitaxially a nanostructure of layered material laterally from the edge of the layered material structure such that an inplane interface between the layered material structure and the nanostructure is defined. Growing the nanostructure is implemented at a growth temperature sufficiently near a decomposition temperature of the layered material such that a nucleation interface of the nanostructure has a single atomic configuration.