Epitaxial Semiconductor Structure with Opposite Doping for Scaled Devices

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Solution Overview

Problem

The challenge of forming reliable semiconductor devices at smaller sizes is exacerbated by the complexity of fabrication processes as feature sizes continue to decrease, making it difficult to achieve efficient and reliable semiconductor device manufacturing.

Innovation Solution

The implementation of epitaxial structures with specific doping configurations and materials, such as silicon germanium, in combination with gate stacks and fin structures, to enhance the performance and reliability of semiconductor devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If feature sizes continue to decrease to increase functional density, then production efficiency and cost are improved, but fabrication process complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveproduction efficiencyVSAvoidfabrication process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional regions including epitaxial regions with different doping types (n-type and p-type) and multiple insulator layers. This segmentation allows each region to be optimized independently for its specific function while maintaining overall device performance at scaled dimensions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the device are assigned different material compositions and doping characteristics tailored to local functional requirements. For example, epitaxial regions have specific doping concentrations and types optimized for their particular roles in charge transport and field control, enabling reliable operation at smaller feature sizes.

Inventive Principle:
Principle #3Local quality

2Productivity

If feature sizes continue to decrease to increase functional density, then production efficiency and cost are improved, but manufacturing reliability deteriorates

Engineering Contradiction:
Improveproduction efficiencyVSAvoiddevice reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Multiple insulator layers are strategically positioned throughout the device structure to provide electrical isolation and prevent unwanted interactions between adjacent epitaxial regions with opposite doping types. This cushioning effect maintains device reliability by preventing leakage currents and interference even as feature sizes decrease.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The device employs composite structures combining semiconductor epitaxial regions with insulating materials in a layered architecture. This composite approach allows the semiconductor regions to be optimized for charge transport while the insulator layers provide electrical isolation, together ensuring reliable device operation at scaled dimensions.

Inventive Principle:
Principle #40Composite materials

3Speed

If epitaxial structures with specific doping configurations are implemented, then operational speed is improved, but device structure complexity increases

Engineering Contradiction:
Improveoperational speedVSAvoiddevice structure complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The epitaxial regions are configured to enable dynamic charge carrier generation, separation, and transport responses to incident light. The alternating n-type and p-type doping creates internal electric fields that dynamically respond to photons, facilitating high-speed photodetector operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The device structure extends into the vertical dimension with multiple epitaxial layers and insulator stacks, creating a three-dimensional architecture that enables high-speed operation through enhanced light absorption paths and improved charge collection efficiency without increasing lateral footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution improves the operational speed and reduces parasitic capacitance, thereby enhancing the performance and reliability of semiconductor devices, particularly in FinFET structures and gate all-around transistor architectures.

Implementation Method 1

The formation of the epitaxial structure includes forming a bottom semiconductor portion and forming a lower semiconductor portion on the bottom semiconductor portion. The main semiconductor portion and the bottom semiconductor portion are oppositely doped.

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

The implementation of epitaxial structures with specific doping configurations and materials, such as silicon germanium, in combination with gate stacks and fin structures, to enhance the performance and reliability of semiconductor devices.

Methodology Applied
Scientific EffectBandgap engineering:

Data Source

PatentUS20250254947A1Semiconductor device structure with epitaxial structures
Publication Date: 2025.08.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250254947A1 patent drawing
  • US20250254947A1 patent drawing
  • US20250254947A1 patent drawing

AI summary

A semiconductor device structure is provided. The semiconductor device structure includes a channel structure and a gate stack wrapped around the channel structure. The semiconductor device structure also includes an epitaxial structure adjacent to the channel structure. The epitaxial structure includes a main portion and a lower portion below the main portion. A top of the channel structure is vertically between a top of the main portion and a bottom of the main portion, and the main portion and the lower portion are oppositely doped.