Epitaxial Wafer with Low-Impurity Quantum Well for Photodiodes

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Solution Overview

Problem

Existing photodiodes in the near-infrared to infrared region suffer from high dark current due to high carrier concentration in the absorption layer, which reduces sensitivity and image quality, especially when extending detection wavelength to longer regions.

Innovation Solution

A photodiode with a III-V semiconductor substrate and a multiple quantum well structure is developed, where the total concentration of impurities is limited to less than or equal to 5×10^15 cm^-3, specifically controlling sulfur, selenium, tellurium, silicon, germanium, and tin concentrations to minimize dark current and maintain sensitivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the carrier concentration of the absorption layer is increased, then the sensitivity is improved, but the dark current increases

Engineering Contradiction:
ImprovesensitivityVSAvoiddark current
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The invention changes the parameter of carrier concentration in the absorption layer by reducing it to less than 1×10^16 cm^-3, which simultaneously suppresses dark current while maintaining sensitivity through the optimized multiple quantum well structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses a composite multiple quantum well structure with specific material composition (InGaAs/GaAsSb type-II MQW) that enables efficient light absorption while maintaining low carrier concentration, thus resolving the contradiction between sensitivity and dark current

Inventive Principle:
Principle #40Composite materials

2Object-generated harmful factors

If the carrier concentration of the absorption layer is reduced, then the dark current is suppressed, but the sensitivity deteriorates

Engineering Contradiction:
Improvedark currentVSAvoidsensitivity
Core Design Contradiction:
Object-generated harmful factorsVSMeasurement precision

Solution Approach 1:

The multiple quantum well structure with optimized material composition compensates for the reduced carrier concentration, maintaining high sensitivity through enhanced light absorption efficiency in the low-carrier-concentration regime

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention optimizes multiple parameters including well width, barrier width, and material composition ratios to achieve high sensitivity at low carrier concentration, transforming the trade-off into a synergistic design space

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If semiconductor layers containing antimony are grown to extend detection wavelength, then the detection wavelength is extended, but it becomes difficult to obtain absorption layers with low carrier concentration

Engineering Contradiction:
Improvedetection wavelengthVSAvoidcarrier concentration control
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The invention changes the growth parameters and source material purity requirements to achieve low carrier concentration in antimony-containing layers, enabling wavelength extension without sacrificing carrier concentration control

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces an intermediary layer or interface structure that facilitates the growth of low-carrier-concentration antimony-containing semiconductor layers, acting as a mediator between the substrate and the active absorption layer

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach effectively suppresses dark current and ensures good sensitivity by reducing impurity concentrations, thereby improving image quality and extending detection wavelength without degrading crystal structure.

Implementation Method 1

an absorption layer having a bandgap energy corresponding to light in a near-infrared to infrared region

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS9773932B2Epitaxial wafer and method for manufacturing same
Publication Date: 2017.09.26 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US9773932B2 patent drawing
  • US9773932B2 patent drawing
  • US9773932B2 patent drawing

AI summary

An epitaxial wafer which allows manufacture of a photodiode having suppressed dark current and ensured sensitivity, and a method for manufacturing the epitaxial wafer, are provided. The epitaxial wafer of the present invention includes: a III-V semiconductor substrate; and a multiple quantum well structure disposed on the substrate, and including a plurality of pairs of a first layer and a second layer. The total concentration of elements contained as impurities in the multiple quantum well structure is less than or equal to 5×1015 cm−3.