Normal Phase Silica Gel Chromatography for Epothilone Purification

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Solution Overview

Problem

Current methods for the separation and purification of epothilones B and A are inefficient, requiring expensive equipment and large amounts of toxic solvents, with limited yields and high operational complexity.

Innovation Solution

A novel method utilizing normal phase silica gel chromatography, involving the use of C1-C7 alkyl halide compounds, gradient elution, and crystallization to achieve high purity epothilones, which includes loading samples on silica gel columns, eluting with specific solvents, and subsequent crystallization to obtain high-purity epothilone B and A.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If preparative chromatographic columns are used to separate and purify epothilones B and A, then separation purity is improved, but device complexity and operational cost increase

Engineering Contradiction:
Improveseparation purityVSAvoidapparatus expense
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces expensive preparative chromatographic columns with inexpensive silica gel columns. The silica gel columns can be easily prepared and replaced, eliminating the need for costly specialized equipment while maintaining effective separation of epothilones B and A through normal phase chromatography.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the chromatography mode from reversed-phase to normal phase using silica gel. This parameter change allows the use of simpler, less expensive equipment while achieving the required separation purity through optimized solvent systems and gradient elution techniques.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If preparative chromatographic columns are used to separate and purify epothilones B and A, then separation purity is improved, but solvent consumption increases

Engineering Contradiction:
Improveseparation purityVSAvoidsolvent consumption
Core Design Contradiction:
Manufacturing precisionVSLoss of substance

Solution Approach 1:

The patent changes the chromatography mode from reversed-phase to normal phase, which inherently requires less solvent. The normal phase silica gel system uses simpler solvent systems with lower consumption rates, reducing both environmental impact and operational cost while maintaining separation effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements a continuous gradient elution process using silica gel columns that maintains efficient separation throughout the purification process. This continuous action reduces the need for repeated solvent exchanges and concentrates the useful separation action, thereby reducing overall solvent consumption.

Inventive Principle:
Principle #20Continuity of useful action

3Manufacturing precision

If conventional methods are used to separate and purify epothilones, then separation is achieved, but productivity is limited

Engineering Contradiction:
Improveseparation effectivenessVSAvoidproduct yield per time
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The patent segments the purification process into multiple stages using sequential silica gel columns with different particle sizes and porosities. This segmentation allows each column to specialize in specific separation tasks, improving overall efficiency and productivity while maintaining high separation effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent optimizes multiple parameters including silica gel particle size, column dimensions, flow rates, and gradient elution profiles to maximize productivity. These parameter optimizations enable faster processing times and higher product yields while maintaining the required separation purity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively separates and purifies epothilones B and A with purities over 95%, reducing the need for expensive equipment and toxic solvents, while improving yield and operational simplicity, making it suitable for industrial production.

Implementation Method 1

loading the mixture on a silica gel column; gradient eluting the silica gel column

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

dissolving a sample containing epothilones B and A in C1-C7 alkyl halide compound(s) to form a mixture

Methodology Applied
Scientific EffectSolvation: Solvation

Implementation Method 3

gradient eluting the silica gel column with a normal phase silica gel column eluent; collecting fractions

Methodology Applied
Scientific EffectChromatography: Chromatography

Data Source

PatentUS8906947B2Method for the separation and purification of epothilones
Publication Date: 2014.12.09 ZHEJIANG HISUN PHARMA CO LTD
  • US8906947B2 patent drawing
  • US8906947B2 patent drawing
  • US8906947B2 patent drawing

AI summary

The invention discloses a method for the separation and purification of epothilones, especially discloses a method for the separation and purification of epothilones B and A using normal phase silica gel chromatography, which comprises loading the sample after dissolving the sample containing epothilones B and A with C1-C7 alkyl halide compounds or mixing the sample with silica gel, then gradient eluting silica gel column by an elution solvent of normal phase silica gel column, and finally obtaining products.