Epoxide Electrolyte Additives for Stable High-Nickel Li-Ion Cathodes

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Solution Overview

Problem

Current Li-ion batteries face challenges with cathode stability at high voltages and temperatures, leading to capacity loss and increased interfacial resistance, particularly in high nickel content cathode materials, which are exacerbated by the breakdown of the Solid Electrolyte Interface (SEI) and Cathode Electrolyte Interface (CEI) at elevated temperatures.

Innovation Solution

The introduction of epoxide functionalized organic compounds as additives in the electrolyte, which form a stable Cathode Electrolyte Interface (CEI) and suppress oxidative decomposition, improving high-temperature performance and cycle life without excessive passivation, and incorporating a phosphorus-oxygen bond for coordination with high nickel cathode materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If high voltage cathode materials are used to increase energy density, then capacity and energy density are improved, but cathode stability deteriorates due to increased oxidation and electrochemical decomposition

Engineering Contradiction:
Improveenergy densityVSAvoidcathode stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces a mediator substance (additive with phosphorus-oxygen bond and epoxide group) that interacts with the cathode material to form a protective interface layer. This intermediary layer prevents direct contact between the electrolyte and cathode, suppressing oxidative decomposition and electrochemical oxidation while allowing lithium ion transport, thus resolving the contradiction between high energy density and cathode stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite additive structure containing both phosphorus-oxygen bonds and epoxide groups, combining the benefits of phosphorus-based compounds (which form stable protective films) and epoxide compounds (which provide additional stability at high potentials). This composite approach creates a synergistic effect that enhances cathode stability while maintaining high voltage performance

Inventive Principle:
Principle #40Composite materials

2Speed

If traditional carbonate-based electrolytes are used, then lithium ion transport is enabled, but SEI and CEI layers become unstable at high temperatures leading to capacity loss

Engineering Contradiction:
Improvelithium ion transportVSAvoidhigh-temperature stability
Core Design Contradiction:
SpeedVSTemperature

Solution Approach 1:

The patent modifies the electrolyte composition by incorporating additives with specific molecular structures (phosphorus-oxygen bonds and epoxide groups) that change the chemical properties of the electrolyte system. These parameter changes enable the formation of temperature-stable SEI and CEI layers that maintain their integrity at elevated temperatures while still allowing efficient lithium ion transport

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality modification by creating distinct interface layers (SEI and CEI) with different properties from the bulk electrolyte. The additive concentrates at the electrode-electrolyte interface to form a localized protective layer with enhanced thermal stability, while the bulk electrolyte maintains its lithium ion conductivity

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If high nickel content cathode materials are used to increase capacity, then energy storage capability is improved, but interfacial resistance increases due to structural breakdown

Engineering Contradiction:
ImprovecapacityVSAvoidinterfacial resistance
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary protective layer formed by the phosphorus-oxygen containing additive that acts as a buffer between the high nickel cathode material and the electrolyte. This intermediary layer prevents direct interaction that would cause structural breakdown, thereby maintaining low interfacial resistance while enabling high capacity operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of epoxide functionalized organic compounds enhances the stability and safety of high-voltage, high-energy Li-ion batteries by forming a protective polyether film on the cathode, reducing capacity loss and internal resistance, and maintaining stability at both room and elevated temperatures.

Implementation Method 1

additives that stabilize the cathode by polymerizing to form a CEI

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Implementation Method 2

incorporating a phosphorus-oxygen bond for coordination with high nickel cathode materials

Methodology Applied
Scientific EffectCoordination:

Implementation Method 3

suppress oxidative decomposition, improving high-temperature performance

Methodology Applied
Scientific EffectOxidation suppression: Oxidation

Implementation Method 4

The shuttling of positive and negative ions between the battery electrodes is the main function of the electrolyte

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Data Source

PatentUS20230352736A1Epoxy modified additives for lithium ion batteries
Publication Date: 2023.11.02 SIONIC ENERGY INC
  • US20230352736A1 patent drawing
  • US20230352736A1 patent drawing
  • US20230352736A1 patent drawing

AI summary

Epoxide functionalized organic compounds and an electrolyte containing the epoxide functionalized organic compound additive suitable for use in electrochemical energy storage devices useful for reducing battery resistance, increasing cycle life, and improving high-temperature performance are disclosed.