Active Disturbance Rejection for EPS Steering Feel

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Solution Overview

Problem

Existing electrical power steering (EPS) systems face challenges in achieving 100% disturbance rejection without affecting steering feel, as they often require complex calibration, are sensitive to parameter uncertainties, and consume significant computational resources, especially when dealing with non-periodic or random disturbances like brake pulsations.

Innovation Solution

A generalized active disturbance rejection (ADR) system using a combined feedback and feed-forward compensator structure that isolates disturbances from the column torque, allowing for minimal impact on steering feel and stability, with the ability to reject disturbances in specific frequency ranges without requiring wheel frequency information, and enabling 100% disturbance reduction capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If resonant filters are used to detect and counteract disturbances, then disturbance rejection capability is improved, but steering feel is degraded and complex calibration is required

Engineering Contradiction:
Improvedisturbance rejection capabilityVSAvoidsteering feel
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent introduces an intermediary disturbance observer that estimates disturbances without directly filtering the motor torque signal. This observer acts as a mediator between the system output and the disturbance rejection control, avoiding the need to filter out disturbance frequencies from the motor torque, thereby preserving steering feel while achieving disturbance rejection

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent implements a feedback mechanism where the estimated disturbance from the disturbance observer is fed back to the control input to counteract the disturbance. This feedback approach allows 100% disturbance rejection without requiring resonant filters that would degrade steering feel, as the disturbance estimation is performed separately from the torque signal processing

Inventive Principle:
Principle #23Feedback

2Reliability

If high gain is used in proportional or integral methods to increase disturbance rejection, then disturbance rejection capability is improved, but system stability is degraded and sensitivity to parameter uncertainties increases

Engineering Contradiction:
Improvedisturbance rejection capabilityVSAvoidsystem stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent replaces the traditional mechanical control approach (proportional-integral controllers with high gain) with a disturbance observer-based approach. This substitution allows the system to achieve disturbance rejection by estimating and compensating for disturbances directly, rather than relying on high-gain feedback that compromises stability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the control parameter from high gain values in PI controllers to disturbance estimation parameters in the disturbance observer. This parameter transformation enables effective disturbance rejection without the stability issues associated with high gain, as the observer parameters can be tuned independently of the stability-critical feedback gain

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If disturbance detection relies on transient time for accurate detection, then measurement precision is improved, but response speed is degraded making it unsuitable for dynamic disturbances

Engineering Contradiction:
Improvedisturbance detection accuracyVSAvoidresponse speed
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The patent performs preliminary action by continuously estimating the disturbance through the disturbance observer before it significantly affects the system. The observer proactively tracks disturbance trends and provides early compensation, eliminating the need to wait for transient time to accumulate sufficient data for accurate detection

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If standard feed-forward approach with column torque sensor is used to measure disturbance indirectly, then disturbance measurement is achieved, but 100% disturbance rejection cannot be achieved due to feedback mechanism in the loop

Engineering Contradiction:
Improvedisturbance measurement capabilityVSAvoiddisturbance rejection completeness
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent segments the control system into distinct functional blocks: the disturbance observer that estimates disturbances independently, and the control input that compensates for estimated disturbances. This segmentation separates the disturbance measurement function from the feedback control loop, enabling 100% disturbance rejection by preventing the disturbance from entering the feedback path in the first place

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP3094539B1Active disturbance rejection for electrical power steering system
Publication Date: 2019.05.15 TRW AUTOMOTIVE US LLC
  • EP3094539B1 patent drawingFigure 1A
  • EP3094539B1 patent drawingFigure 1B
  • EP3094539B1 patent drawingFigure 2

AI summary

A method of controlling disturbances associated with electric power steering (EPS) systems maintains an original assist torque to feedback signal in the EPS, such as a column torque, and further minimizes the impact from the disturbance source to the feedback signal so that the disturbance is rejected while the original steering feel is maintained. The method further considers interaction of the rejection feature with other functions of the EPS. In one embodiment, relationships for isolating the disturbance are achieved by utilizing a combined feedback and feed-forward compensator.