Electric Power Steering Filter for Vibration Suppression

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Solution Overview

Problem

Existing electric power steering control systems face issues with torque ripple, noise, and vibrations, particularly in high-speed and high-torque regions, leading to reduced responsiveness and increased software complexity due to the use of multiple maps for d-axis current command value calculations.

Innovation Solution

An electric power steering control apparatus that includes a filter section between the motor rotation speed detecting section and the target d-axis current setting section, which subjects the motor rotation speed to filter processing to suppress vibrations and noise without limiting the d-axis current command value, using a smaller software configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the d-axis current command value is limited through software processing to suppress vibrations and noise, then the generation of noise and vibrations is reduced, but the responsiveness is deteriorated

Engineering Contradiction:
Improvevibrations and noiseVSAvoidresponsiveness
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

A filter section is introduced as an intermediary component between the motor rotation speed detecting section and the target d-axis current setting section. This filter processes the rotation speed signal before it is used to determine the d-axis current command value, thereby suppressing vibrations and noise without directly limiting the current command value itself, thus maintaining responsiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If multiple maps are prepared for calculating d-axis and q-axis current command values to handle different operating regions, then the suppression of vibrations and noise is improved, but the software scale of CPU is increased and the software becomes complicated

Engineering Contradiction:
Improvevibrations and noiseVSAvoidsoftware configuration
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The invention extracts the vibration suppression function from the complex multi-map software structure and implements it through a dedicated filter section that processes the motor rotation speed signal. This separation allows the system to achieve vibration suppression with simpler software configuration, as the filter handles the problematic high-frequency components without requiring multiple separate calculation maps.

Inventive Principle:
Principle #2Taking out (Extraction)

3Object-affected harmful factors

If field weakening control is performed in the high-torque region to reduce torque ripple, then the generation of noise and vibrations is suppressed, but the responsiveness is reduced due to the control limitations

Engineering Contradiction:
Improvetorque rippleVSAvoidresponsiveness
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The filter section dynamically processes the motor rotation speed signal based on the operating conditions, allowing the system to adaptively suppress torque ripple and vibrations while maintaining responsiveness. The filter characteristics can be adjusted according to the motor's operational state, enabling optimal performance across different torque and speed regions without the rigid limitations of traditional field weakening control.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS9937950B2Electric power steering control apparatus and steering control method
Publication Date: 2018.04.10 MITSUBISHI ELECTRIC CORP
  • US9937950B2 patent drawing
  • US9937950B2 patent drawing
  • US9937950B2 patent drawing

AI summary

In a CPU (10) for calculating a control amount of an electric power steering control apparatus including a motor for assisting a steering force of a steering wheel generated by a driver of a vehicle, a filter section (18) subjects a value of a motor rotation speed calculating section (17) for calculating an rotation speed of a motor (4) to filter processing, to thereby output the resultant value to a target d-axis current value setting section (11b). With this configuration, in a high-torque and high-motor-rotation speed region, responsiveness of a target d-axis current value with respect to the motor rotation speed is decreased, to thereby suppress vibrations and noise when the steering wheel is operated.