EPTA Autorotation Backup Power for eVTOL Emergency Landing

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Solution Overview

Problem

Traditional helicopters and emerging eVTOL models lack reliable emergency landing systems, particularly during power failures, with multi-rotors facing challenges if one propeller fails and tiltrotors lacking proven mechanisms for safe landings, especially during the tilting phase.

Innovation Solution

An electric propeller torque arm (EPTA) system with a redundant power supply and autorotation mechanism, including a high-energy emergency motor and battery, combined with a jettisonable battery pack and a multi-redundant autonomous landing system using LiDAR and computer vision, ensures controlled descent and safe landing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional helicopters rely solely on inertial autorotation during power failure, then the system complexity is reduced, but the reliability of emergency landing is insufficient

Engineering Contradiction:
Improveemergency landing reliabilityVSAvoidpower system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies beforehand cushioning by incorporating a backup emergency motor and battery system that activates automatically during power failure. This pre-prepared emergency power source cushions the impact of main power loss, ensuring the rotor can maintain rotation and enable safe autorotation landing, thus improving emergency landing reliability without requiring complete system simplification.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent utilizes parameter changes by switching from the main power system to an emergency power system with different operational parameters. The emergency motor operates with adjusted power output and duration parameters specifically optimized for autorotation maintenance, allowing the system to adapt to failure conditions while managing overall complexity through parameter optimization rather than structural complexity.

Inventive Principle:
Principle #35Parameter changes

2Speed

If the battery pack is retained during emergency descent, then the power supply duration is extended, but the descent rate increases

Engineering Contradiction:
Improvedescent rateVSAvoidpower supply duration
Core Design Contradiction:
SpeedVSDuration of action of moving object

Solution Approach 1:

The patent applies segmentation by dividing the power supply system into two distinct segments: the main battery pack and a separate emergency battery. The emergency battery provides targeted, short-duration power specifically for rotor speed maintenance during critical descent phases, while the main battery can be jettisoned to reduce weight and descent rate. This segmentation allows optimized power duration without compromising descent rate control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements preliminary action by pre-positioning the emergency battery and emergency motor system ready for immediate activation upon main power failure. This preliminary preparation ensures that rotor speed maintenance power is available exactly when needed during the transition to autorotation, without requiring the main battery pack to remain attached, thus achieving both extended critical power duration and reduced descent rate.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If multi-rotors are used for vertical take-off and landing, then the adaptability is improved, but the reliability during propeller failure is reduced

Engineering Contradiction:
Improvevertical take-off and landing capabilityVSAvoidpropeller failure reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies taking out by extracting the tail rotor system from the overall propulsion architecture. By using a single main rotor with vertical take-off and landing capability, the system eliminates multiple propellers and their associated failure modes. The extracted simplified configuration maintains adaptability for vertical operations while improving reliability by removing the vulnerability of multiple propeller systems to partial failure.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If tiltrotors are used to combine vertical lift and speed, then the adaptability is improved, but the reliability during tilting phase failure is reduced

Engineering Contradiction:
Improvevertical lift and speed capabilityVSAvoidtilting phase failure reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies inversion by reversing the conventional approach: instead of tilting propellers to achieve vertical lift and forward speed, the system uses a fixed horizontal rotor that provides vertical lift through rotation, with forward speed achieved through aerodynamic lift during flight. This inverted configuration eliminates the mechanically complex and failure-prone tilting mechanism, maintaining adaptability for both vertical and horizontal flight while significantly improving reliability during the transition phase.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables controlled autorotation and safe landings with reduced descent rates, surpassing traditional helicopters by maintaining rotor speed and utilizing real-time feedback for a smooth touchdown.

Implementation Method 1

a high-energy, short-duration emergency motor drive system is activated. This emergency system includes a high-energy, high-current emergency battery and a dedicated emergency motor

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

the lift generated by the rotor blades allows the helicopter to descend gently, akin to the way a maple seed drifts to the ground

Methodology Applied
Scientific EffectAerodynamic lift: Aerofoil

Implementation Method 3

When the driving torque equals the resisting torque, the net torque is zero, and the rotor maintains continuous rotation due to its existing inertia

Methodology Applied
Scientific EffectRotational inertia: Inertia

Data Source

PatentUS20260035085A1Autorotation System for Helicopters Using Electric Propeller Torque Arm as Power Source Driving Main Rotor
Publication Date: 2026.02.05 EVTOL INNOVATION INC
  • US20260035085A1 patent drawing
  • US20260035085A1 patent drawing
  • US20260035085A1 patent drawing

AI summary

Flight safety of electric vertical take-off and landing (eVTOL) aircrafts is a matter of life and death, crucial to their future regulatory and market acceptance as the next generation of aerial vehicles. Only those aircraft equipped with a safe emergency landing system will be selected for human use, but the current eVTOL models lack reliable emergency landing systems. The first inventor, who already holds patents for an eVTOL helicopter with an electric propeller torque arm (EPTA) driving the main rotor—featuring high efficiency, structural simplification, zero emissions, and low noise—successfully completed test flights and then invented the safest, most innovative autorotation landing system. This system significantly enhances and optimizes the traditional helicopter's inherent autorotation landing capability, ensuring a critical safety measure for eVTOLs during power system failures. Thus, this invention of the safety landing system will help make the safest vertical take-off and landing aircraft eligible for market acceptance.