Equal-fork Pallet Reinforcing Rib Layout for Stress Fracture
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Solution Overview
Problem
Molded pallets face issues with low compressive strength, stress fractures, and local cracking, as well as difficulty in being easily handled and loaded by forklifts due to uneven stress distribution and lack of structural support, limiting their load-bearing capacity and versatility.
Innovation Solution
An equal-fork pallet design featuring a stand structure with corner, edge, and center stands, along with a reinforcing rib system comprising connection, partition, and semi-partition type reinforcing ribs, which are strategically arranged to enhance load-bearing capacity and allow forklift insertion from multiple directions, while maintaining a quadrangular shape for stability and ease of use.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If traditional molded pallet design is used, then manufacturing process is simple and cost is low, but compressive strength is low and stress fractures occur
Solution Approach 1:
The pallet body is segmented into multiple functional zones through the reinforcing rib system, including connection ribs connecting stands to the body, partition ribs dividing the pallet into sections, and semi-partition ribs providing partial segmentation. This segmentation allows stress to be distributed across multiple localized regions rather than concentrating in single areas, thereby improving compressive strength and reducing stress fractures while maintaining a relatively simple overall structure.
Solution Approach 2:
The reinforcing ribs are strategically positioned at specific locations where stress concentration is most likely to occur, such as at the connections between stands and the pallet body, and at critical load-bearing zones. This local reinforcement approach enhances compressive strength precisely where needed without requiring uniform structural complexity throughout the entire pallet, thus improving strength while controlling overall device complexity.
2Ease of operation
If standard pallet structure is used, then manufacturing is easy, but handling by forklift is difficult due to uneven stress distribution
Solution Approach 1:
The stand structure is segmented into four identical corner stands positioned at the pallet's corners, creating a symmetrical configuration that enables uniform stress distribution during forklift handling. This segmentation into identical modular units simplifies the analysis of stress distribution and ensures that lifting forces are evenly distributed, improving handling convenience while keeping the structural complexity manageable through repetition of a single standardized component.
Solution Approach 2:
The reinforcing rib system introduces controlled asymmetry in the form of partition ribs that divide the pallet body into distinct sections, and semi-partition ribs that provide partial division. This controlled asymmetry optimizes the stress distribution pattern during forklift insertion and lifting, ensuring that forces are evenly transmitted through the structure. The asymmetrical placement of ribs is strategically designed to counterbalance potential stress imbalances, thereby improving handling convenience without requiring complex structural modifications.
3Strength
If reinforced structure is added to improve load-bearing capacity, then strength increases, but weight increases
Solution Approach 1:
The reinforcing ribs are segmented into three distinct types (connection ribs, partition ribs, and semi-partition ribs) that are strategically positioned only in areas requiring additional strength. This segmented approach allows the ribs to be placed precisely where stress concentration occurs, providing maximum load-bearing enhancement with minimal additional material. The segmentation ensures that reinforcement is applied locally rather than uniformly throughout the entire pallet, thereby increasing load-bearing capacity while minimizing weight increase.
Solution Approach 2:
The reinforcing ribs provide localized quality enhancement at critical stress points, such as the connections between stands and the pallet body, and at zones subject to high compressive loads. By concentrating reinforcement only where structurally necessary rather than uniformly across the entire pallet, the design achieves significant improvements in load-bearing capacity with minimal addition to overall weight. This local quality approach ensures that each rib serves a specific structural function, maximizing strength-to-weight ratio.
Data Source
AI summary
An equal-fork pallet comprising a pallet body is provided. The pallet body is provided with a stand structure and a reinforcing structure, the reinforcing structure is a reinforcing rib embodied by a groove structure pressed on the surface of the pallet body, and the reinforcing rib comprises a connection type reinforcing rib and a semi-partition type reinforcing rib, the stand structure comprises a corner stand, an edge stand and a center stand, and neither end of the partition type reinforcing rib is connected to the stand. The equal-fork pallet has a reasonable structural design and strong pressure bearing capacity, with targeted layout and design of the reinforcing rib centralized position and stress concentration position such as stand. The pallet can overcome the problems of low local compressive strength and proneness to produce stress fracture and local cracking.


