Equalizer Hub Wiring Manifold for Landscape Lighting Voltage Drop

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Solution Overview

Problem

Existing wiring methods for lighting systems, such as Daisy Chain, Loop, and 'T' methods, result in excessive voltage drop and inconsistent light output due to varying voltage across fixtures, requiring additional parts, labor, and time to minimize these issues.

Innovation Solution

The Equalizer Hub, a wiring manifold that distributes voltage evenly to each lamp by connecting the homerun wire from the power source directly to the fixtures without intermediate connections, reducing voltage drop and allowing for easy addition and troubleshooting of fixtures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If Daisy Chain wiring method is used, then installation is simple, but voltage drop becomes excessive

Engineering Contradiction:
Improveinstallation simplicityVSAvoidvoltage drop
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The wiring system is segmented into multiple parallel paths instead of a single series path. Each light fixture is connected to both the homerun wire and the run wire, creating separate current paths that reduce cumulative voltage drop while maintaining ease of installation.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If Loop Method is used, then voltage drop decreases at mid-point, but extra parts and labor are required

Engineering Contradiction:
Improvevoltage dropVSAvoidwiring complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The invention extracts the voltage compensation function from the complex Loop Method and implements it through a simpler parallel wiring configuration. The homerun wire provides a direct return path for each fixture, eliminating the need for additional looping wires while achieving voltage equalization.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If T Method is used, then voltage drop lessens with shorter runs, but more labor and time are spent

Engineering Contradiction:
Improvevoltage dropVSAvoidinstallation time
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The invention merges the advantages of the T Method (shorter wire runs) with the ease of installation of the Daisy Chain Method. By combining parallel wiring with a centralized homerun connection point, the system achieves short effective runs while maintaining simple installation procedures.

Inventive Principle:
Principle #5Merging (Combining)

4Ease of operation

If traditional wiring methods are used, then lights receive different voltage, but inconsistent light output results

Engineering Contradiction:
Improvewiring easeVSAvoidvoltage uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The parallel wiring configuration with homerun connections creates equipotential points at each fixture. All fixtures are connected to the same voltage reference through the homerun wire, ensuring uniform voltage distribution and consistent light output while maintaining ease of wiring.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution minimizes voltage drop, reduces installation time and costs, ensures consistent light output, and facilitates easy maintenance and expansion of lighting systems, particularly in low voltage landscape lighting.

Implementation Method 1

This invention relates to a wiring method and an apparatus used therein to equalize voltage drop across a lighting system

Methodology Applied
Scientific EffectVoltage drop: Electrical Resistance

Data Source

PatentUS7699481B2Method of wiring lighting fixtures to achieve uniform voltage drop
Publication Date: 2010.04.20 THE TORO COMPANY
  • US7699481B2 patent drawing
  • US7699481B2 patent drawing
  • US7699481B2 patent drawing

AI summary

This invention is directed toward a method for wiring lighting systems, primarily low voltage, landscape lighting systems. The inventive method operates to equalize voltage drop across such lighting systems. The inventive method involves running a home run wire from a power source or transformer to a wiring hub. Two or more light fixtures having equal length wire leads are connected to the home run wire in the wiring hub. Each of the light fixtures are then arranged in the landscape lighting system around the wiring hub. Uniform voltage drop is achieved through the creation of equal distances between multiple light fixtures and a common power source. The common home run wire and equal length wire leads results is an equal distance from a common power source to each light fixture in the configuration.